Method and system for forming reinforcing fibers and reinforcing fibers having particulate protuberances directly attached to the surfaces
AssigneeJohns Manville
InventorsSean Charles D'Silva, Thomas E. Burghardt
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Abstract
Reinforcing fibers with small particles having a longest average dimension of approximately 0.01 nanometer to approximately 30 micrometers physically and/or chemically bonded directly to their surfaces to form protuberances thereon and a method and system for making these modified fibers are disclosed. The particles directly bonded to the surfaces of the fibers, serve to enhance physical properties of composite articles which incorporate such fibers as reinforcement.
Claims14
A method for forming reinforcing fibers having particulate protuberances physically and/or chemically attached directly to the surfaces of the fibers comprising converting a molten material comprising a material selected from a group consisting of glass, glassy material, ceramic material, carbonaceous material, metal, and polymeric material into fibers by extruding the molten material through orifices to form menisci, pulling a hot fiber from each meniscus through a region including an attenuation zone and a zone extending approximately 50 cm below the bottom of the menisci and contacting the hot fibers with a fluid having solid particles suspended therein while the hot fibers are in at least a portion of said region, wherein the particles adhere to the surfaces of the hot fibers and create protuberances thereon, the particles having a longest number average dimension within the range approximately 2 nanometers to approximately 30 micrometers.
Dependencies are inferred from the claim text.