Process for chain stopping of PVC polymerization
AssigneeCiba Specialty Chemicals Corporation
InventorsRudolf Pfaendner, Alex Wegmann, Thomas Wannemacher, Dietrich Braun
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Abstract
The present invention relates to a process and composition for the chain stopping of vinyl chloride polymerization or copolymerization in the presence of a stable free nitroxyl radical and a phenolic antioxidant. A further subject of the invention is the use of a stable free nitroxyl radical together with a phenolic antioxidant as a chain stopping mixture for the vinyl chloride polymerization or copolymerization. A further aspect of the invention is the use of higher sterically hindered nitroxyl radicals alone as chain stopping agents for the vinyl chloride polymerization.
Claims12
A process for chain stopping vinyl chloride polymerization, which process comprises adding to a vinyl chloride polymerization reaction system
- a) a stable free nitroxyl radical and
- b) a phenolic antioxidant
- wherein the reaction system comprises initial unreacted vinyl chloride monomer or unreacted vinyl chloride monomer and partially polymerized vinyl chloride monomer,
- where the nitroxyl radical is of formula (A), (B) or (O)
- wherein
- G1, G2, G3, G4 are independently alkyl of 1 to 4 carbon atoms or G1 and G2, or G3 and G4, or G1 and G2, and G3 and G4 together are pentamethylene;
- G5, G6 are independently hydrogen or C1-C4alkyl;
- R, if m is 1, is hydrogen, C1-C18alkyl which is uninterrupted or C2-C18alkyl interrupted by one or more oxygen atoms, cyanoethyl, benzoyl, glycidyl, a monovalent radical of an aliphatic carboxylic acid having 2 to 18 carbon atoms, of a cycloaliphatic carboxylic acid having 7 to 15 carbon atoms, or of an aromatic carboxylic acid having 7 to 15 carbon atoms;
- or R is a monovalent radical of a carbamic acid or phosphorous containing acid or a monovalent silyl radical;
- R, if m is 2, is C2-C12alkylene, C4-C12alkenylene, xylylene, a divalent radical of an aliphatic dicarboxylic acid having 2 to 36 carbon atoms, or a cycloaliphatic or aromatic dicarboxylic acid having 8-14 carbon atoms or of an aliphatic, cycloaliphatic or aromatic dicarbamic acid having 8-14 carbon atoms;
- or
- R is a divalent radical of a phosphorus-containing acid or a divalent silyl radical;
- R, if m is 3, is a trivalent radical of an aliphatic, cycloaliphatic or aromatic tricarboxylic acid;
- R, if m is 4, is a tetravalent radical of an aliphatic, cycloaliphatic or aromatic tetracarboxylic acid;
- p is 1;
- R1 is C1-C12alkyl, C5-C7cycloalkyl or benzoyl;
- and
- R2 is C1-C12alkyl, C5-C7cycloalkyl or a group of the formula —CO-Z wherein Z is hydrogen, methyl or phenyl.
A process for chain stopping vinyl chloride polymerization, which process comprises
- adding to a vinyl chloride polymerization reaction system
- a stable free nitroxyl radical of formula (I), (II), (III), (IV), (V), (VI), (VII), (VIII) or (IX)
- wherein
- G1, G2, G3, G4 are independently alkyl of 1 to 4 carbon atoms or G1 and G2 or G3 and G4, or G1 and G2 and G3 and G4 together are pentamethylene, with the proviso that if G1-G4 are C1-C4alkyl at least one is ethyl, propyl or butyl;
- G5, G6 are independently hydrogen or C1-C4alkyl;
- R, if m is 1, is hydrogen, C1-C18alkyl which is uninterrupted or C2-C18alkyl interrupted by one or more oxygen atoms, cyanoethyl, benzoyl, glycidyl, a monovalent radical of an aliphatic carboxylic acid having 2 to 18 carbon atoms, of a cycloaliphatic carboxylic acid having 7 to 15 carbon atoms, or an α,β-unsaturated carboxylic acid having 3 to 5 carbon atoms or of an aromatic carboxylic acid having 7 to 15 carbon atoms;
- or R is a monovalent radical of a carbamic acid or phosphorous containing acid or a monovalent silyl radical;
- R, if m is 2, is C2-C12alkylene, C4-C12alkenylene, xylylene, a divalent radical of an aliphatic dicarboxylic acid having 2 to 36 carbon atoms, or a cycloaliphatic or aromatic dicarboxylic acid having 8-14 carbon atoms or of an aliphatic, cycloaliphatic or aromatic dicarbamic acid having 8-14 carbon atoms;
- or
- R is a divalent radical of a phosphorus-containing acid or a divalent silyl radical;
- R, if m is 3, is a trivalent radical of an aliphatic, cycloaliphatic or aromatic tricarboxylic acid;
- R, if m is 4, is a tetravalent radical of an aliphatic, cycloaliphatic or aromatic tetracarboxylic acid;
- p is 1;
- R1 is C1-C12alkyl, C5-C7cycloalkyl or benzoyl;
- R2 is C1-C12alkyl, C5-C7cycloalkyl or a group of the formula —CO-Z wherein Z is hydrogen, methyl or phenyl;
- R5, R6 and R7 independently are hydrogen, C1-C18alkyl or C6-C10aryl;
- R8 is hydrogen, OH, C1-C18alkyl, C3-C18alkenyl, C3-C18alkinyl, C1-C18alkyl, C3-C18alkenyl, C3-C8alkinyl which are substituted by one or more OH, halogen or a group —O—C(O)—R5, C2-C18alkyl which is interrupted by at least one O atom and/or NR5 group, C3-C12cycloalkyl or C6-C10aryl, C7-C9-phenylalkyl, C5-C10heteroaryl, —C(O)—C1-C18alkyl, —O—C1-C18alkyl or —COOC1-C18alkyl;
- and
- R9, R10, R11 and R12 are independently hydrogen, phenyl or C1-C18alkyl,
- wherein the reaction system comprises initial unreacted vinyl chloride monomer or unreacted vinyl chloride monomer and partially polymerized vinyl chloride monomer.
Dependencies are inferred from the claim text.