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US 7,681,371 B2Granted
Floor panels with edge connectors
AssigneeUnilin Beheer B.V.
InventorsStefan Simon Gustaaf Moriau, Mark Gaston Maurits Cappelle, Bernard Paul Joseph Thiers
Life of this patent
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Abstract
Floor covering, including hard floor panels which, at least at the edges of two opposite sides, are provided with coupling parts, cooperating which each other, substantially in the form of a tongue and a groove, wherein the coupling parts are provided with integrated mechanical locking elements which prevent the drifting apart of two coupled floor panels in a direction (R) perpendicular to the related edges and parallel to the underside of the coupled floor panels, and provide a snap-action coupling.
Claims26
A floor panel, for forming a floor covering, said floor panel being rectangular and having a first pair of opposite side edges and a second pair of opposite side edges, said side edges defining the sides of the panel, said side edges including upper side edges located at upper ends of the side edges;
- wherein the floor panel at the first pair of opposite side edges includes the following features:
- that the panel is provided with coupling pads substantially in the form of a tongue and a groove, said groove being bordered by an upper lip terminating at a distal end and a lower lip terminating at a distal end, said coupling parts being configured so as to enable two of such panels to be coupled to each other by placing the tongue of a coupling pad of one panel into a cooperating groove of a coupling pad of the other panel;
- that the coupling pads are provided with integrated mechanical locking elements which grip behind each other when two of such floor panels are coupled to each other and prevent the drifting apart of two coupled floor panels in a direction perpendicular to the related side edges and parallel to the underside of the coupled floor panels;
- that said lower lip extends beyond the distal end of the upper lip;
- that said locking elements define contact surfaces, respectively at said lower lip and said tongue, defining and acting as locking surfaces which in coupled condition of two of such panels engage each other in cooperative relationship to prevent said drifting apart of the panels;
- that the tongue and groove, seen in cross-section, define a central line (M1);
- that the locking element provided at the lower lip is located completely below said central line (M1);
- wherein the floor panel at the second pair of opposite side edges includes the following features:
- that the side edges are provided with coupling parts substantially in the form of a tongue and a groove, said groove being bordered by an upper lip terminating at a distal end and a lower lip terminating at a distal end, said coupling parts being configured so as to enable two of such panels to be coupled to each other by placing the tongue of a coupling part of one panel into a cooperating groove of a coupling part of the other panel;
- that the coupling pads are provided with integrated mechanical locking elements which grip behind each other when two of such floor panels are coupled to each other and prevent the drifting apart of two coupled floor panels in a direction perpendicular to the related side edges and parallel to the underside of the coupled floor panels;
- that said lower lip extends beyond the distal end of the upper lip;
- that said locking elements define contact surfaces, respectively at said lower lip and said tongue, defining and acting as locking surfaces which in coupled condition of two of such panels engage each other in cooperative relationship to prevent said drifting apart of the panels;
- that the tongue and groove, seen in cross-section, define a central line (M1);
- and
- that the locking element provided at the groove lower lip is located completely below said central line (M1);
- wherein for both pairs of side edges, the locking surface provided at the groove is located in the respective groove lower lip at a location such that the locking surface is located at least partially beyond the distal end of the respective groove upper lip;
- wherein at least the coupling parts and locking elements of the first pair of opposite side edges are configured such that said coupling of a pair of panels is enabled by a turning movement wherein one panel by a first side edge is angled-in to a side edge of the other panel until a tongue of a coupling part is fully received in a groove of a cooperating coupling part with the locking surfaces of the respective locking elements in contact with each other and with the respective upper side edges of the first pair of side edges adjoining each other;
- said locking surfaces of at least said first pair of side edges contacting each other when a pair of the panels are coupled by placement of the tongue of the coupling part at a side edge of said first pair of side edges of one panel into the groove of a coupling part at an opposite side edge of said first pair of side edges of the other panel, with the respective upper side edges of the panels adjoining each other, to thereby secure the upper side edges of said coupled panels in adjoined relationship while preventing unintentional separation between the upper side edges that would produce undesired gaps between the upper side edges in a direction perpendicular to the related side edges and parallel to the underside of the coupled floor panels;
- and
- the tongue, groove and the locking elements of at least said first pair of side edges having a configuration such that in coupled condition of a pair of panels at said first pair of side edges with the respective upper side edges adjoining each other and the respective locking surfaces in contact with each other, a chamber is provided between the distal end of the lower lip of one panel and a portion of the other panel from which the tongue extends which faces said distal end of the lower lip.
17 more elements
A floor panel for forming a floor covering, said floor panel being rectangular, and having a first pair of opposite side edges and a second pair of opposite side edges, defining the sides of the panel, said side edges including upper side edges located at upper ends of the side edges;
- wherein the floor panel at the first pair of opposite side edges includes the following features:
- that the panel is provided with coupling parts substantially in the form of a tongue and a groove, said groove being bordered by an upper lip terminating at a distal end and a lower lip terminating at a distal end, said coupling parts being configured so as to enable two of such panels to be coupled to each other by placing the tongue of a coupling part of one panel into a cooperating groove of a coupling part of the other panel;
- that the coupling parts are provided with integrated mechanical locking elements which grip behind each other when two of such floor panels are coupled to each other and prevent the drifting apart of two coupled floor panels in a direction perpendicular to the related side edges and parallel to the underside of the coupled floor panels;
- that said lower lip extends beyond the distal end of the upper lip;
- that said locking elements define contact surfaces, respectively at said lower lip and said tongue, defining and acting as locking surfaces which in coupled condition of two of such panels engage each other in cooperative relationship to prevent said drifting apart of the panels, the locking surface provided at the groove being located in the corresponding groove lower lip at a location beyond the distal end of said upper lip such that the upper side of the lower lip comprises a first portion which, seen in a horizontal plane, is located beyond the distal end of the upper lip and a second portion which is located underneath the upper lip, wherein a lowermost point of said second portion defines a theoretical horizontal plane;
- wherein said locking element provided at the lower lip is located completely below said horizontal plane;
- wherein the floor panel at the second pair of opposite side edges includes the following features:
- that the side edges are provided with coupling parts substantially in the form of a tongue and a groove, said groove being bordered by an upper lip terminating at a distal end and a lower lip terminating at a distal end, said coupling parts being configured so as to enable two of such panels to be coupled to each other by placing the tongue of a coupling part of one panel into a cooperating groove of a coupling part of the other panel;
- that the coupling parts are provided with integrated mechanical locking elements which grip behind each other when two of such floor panels are coupled to each other and prevent the drifting apart of two coupled floor panels in a direction perpendicular to the related side edges and parallel to the underside of the coupled floor panels;
- that said lower lip extends beyond the distal end of the upper lip;
- that said locking elements define contact surfaces, respectively at said lower lip and said tongue, defining and acting as locking surfaces which in coupled condition of two of such panels engage each other in cooperative relationship to prevent said drifting apart of the panels, the locking surface provided at the groove being located in the corresponding groove lower lip at a location beyond the distal end of said upper lip such that the upper side of the lower lip comprises a first portion which, seen in a horizontal plane, is located beyond the distal end of the upper lip and a second portion which is located underneath the upper lip, wherein a lowermost point of said second portion intersects a theoretical horizontal plane;
- wherein said locking element provided at the groove lower lip is located completely below said horizontal plane;
- said locking surfaces of at least said first pair of side edges contacting each other when a pair of the panels are coupled by placement of the tongue of the coupling part at a side edge of said first pair of side edges of one panel into the groove of a coupling part at an opposite side edge of said first pair of side edges of the other panel, with the respective upper side edges of the panels adjoining each other, to thereby secure the upper side edges of said coupled panels in adjoined relationship while preventing unintentional separation between the upper side edges that would produce undesired gaps between the upper side edges in a direction perpendicular to the related side edges and parallel to the underside of the coupled floor panels;
- and
- the tongue, groove and the locking elements of at least said first pair of side edges having a configuration such that in coupled condition of a pair of panels at said first pair of side edges with the respective upper side edges adjoining each other and the respective locking surfaces in contact with each other, a chamber is provided between the distal end of the lower lip of one panel and a portion of the other panel from which the tongue extends which faces said distal end of the lower lip.
12 more elements
A floor panel for forming a floor covering,
- said floor panel being rectangular, and having a first pair of opposite side edges and a second pair of opposite side edges, said side edges defining the sides of the panel, said side edges including upper side edges located at upper ends of the side edges;
- wherein the floor panel at the first pair of opposite side edges includes the following features:
- that the side edges are provided with coupling pads substantially in the form of a tongue and a groove, said groove being bordered by an upper lip terminating at a distal end and a lower lip terminating at a distal end, said coupling pads being configured so as to enable two of such panels to be coupled to each other by placing the tongue of a coupling part of one panel into a cooperating groove of a coupling part of the other panel;
- that the coupling parts are provided with integrated mechanical locking elements which prevent the drifting apart of two coupled floor panels in a direction perpendicular to the related side edges and parallel to the underside of the coupled floor panels;
- that said groove lower lip extends beyond the distal end of the upper lip;
- that said locking elements define contact surfaces, respectively at said lower lip and said tongue, defining and acting as locking surfaces which in coupled condition of two of such panels engage each other in cooperative relationship to prevent said drifting apart of the panels;
- that said locking elements comprise a protrusion at the lower side of said tongue which in coupled condition of two of such panels cooperates with a recess in the groove lower lip of the other panel, said recess being limited by a locking element at the lower lip and said recess having a deepest point;
- that the locking element at the lower lip is located at least partially beyond the distal end of the upper lip;
- that said upper wall of the groove is intersected by a first horizontal plane and said deepest point of the recess is intersected by a second horizontal plane;
- that said locking element provided at the lower lip is located completely below a third horizontal plane which is located in the middle between said first and second horizontal planes;
- wherein the floor panel at the second pair of opposite side edges includes the following features:
- that it is provided with coupling parts substantially in the form of a tongue and a groove, said groove being bordered by an upper lip terminating at a distal end and a lower lip terminating at a distal end, said coupling parts being configured so as to enable two of such panels to be coupled to each other by placing the tongue of a coupling part of one panel into a cooperating groove of a coupling part of the other panel;
- that the coupling parts are provided with integrated mechanical locking elements which prevent the drifting apart of two coupled floor panels in a direction perpendicular to the related side edges and parallel to the underside of the coupled floor panels;
- that said lower lip extends beyond the distal end of the upper lip;
- that said locking elements define contact surfaces, respectively at said lower lip and said tongue, defining and acting as locking surfaces which in coupled condition of two of such panels engage each other in cooperative relationship to prevent said drifting apart of the panels;
- that said locking elements comprise a protrusion at the lower side of said tongue which in coupled condition of two of such panels cooperates with a recess in the lower lip of the other panel, said recess being limited by a locking element at the lower lip and said recess having a deepest point;
- that the locking element at the lower lip is located at least partially beyond the distal end of the upper lip;
- that said upper wall of the groove intersects a first horizontal plane and said deepest point of the recess intersects a second horizontal plane;
- that said locking element provided at the lower lip is located completely below a third horizontal plane which is located in the middle between said first and second horizontal planes;
- said locking surfaces of at least said first pair of side edges contacting each other when a pair of the panels are coupled by placement of the tongue of the coupling part at a side edge of said first pair of side edges of one panel into the groove of a coupling part at an opposite side edge of said first pair of side edges of the other panel, with the respective upper side edges of the panels adjoining each other, to thereby secure the upper side edges of said coupled panels in adjoined relationship while preventing unintentional separation between the upper side edges that would produce undesired gaps between the upper side edges in a direction perpendicular to the related side edges and parallel to the underside of the coupled floor panels;
- and
- the tongue, groove and the locking elements of at least said first pair of side edges having a configuration such that in coupled condition of a pair of panels at said first pair of side edges with the respective upper side edges adjoining each other and the respective locking surfaces in contact with each other, a chamber is provided between the distal end of the lower lip of one panel and a portion of the other panel from which the tongue extends which faces said distal end of the lower lip.
19 more elements
Dependencies are inferred from the claim text.