Reinforced poly(arylene ether)/polyamide composition and article comprising the foregoing
AssigneeSabic Innovative Plastics IP B.V.
InventorsMark D. Elkovitch, Sai-Pei Ting
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Abstract
A thermoplastic composition comprising a compatibilized blend of poly(arylene ether) and polyamide; a reinforcing fiber; and an electrically conductive filler. Greater than 50 weight percent of the polyamide, based on the total weight of the polyamide, is polyamide-6. The thermoplastic composition is useful in articles that are painted by electrostatic painting.
Claims49
A thermoplastic composition comprising:
- a compatibilized blend of poly(arylene ether) and polyamide;
- 10 to 40 weight percent, based on the total weight of the composition, of a glass fiber;
- and
- an electrically conductive filler,
- wherein the compatibilized blend has a weight ratio of poly(arylene ether) to polyamide of 0.25 to 0.40, and
- wherein greater than 50 weight percent of the polyamide is polyamide-6.
A thermoplastic composition comprising:
- a compatibilized blend of poly(arylene ether) and polyamide;
- 10 to 30 weight percent, based on the total weight of the composition, of glass fiber;
- and
- an electrically conductive filler;
- wherein the weight ratio of the combined weight of poly(arylene ether) and glass fiber to the weight of the polyamide is 0.5 to 0.9, and
- wherein greater than 50 weight percent of the polyamide is polyamide-6.
A thermoplastic composition comprising
- 50 to 90 weight percent, based on the total weight of the composition, of a compatibilized blend of poly(arylene ether) and polyamide 6;
- 0.2 to 2 weight percent, based on the total weight of the composition, of additives;
- 1 to 2 weight percent, based on the total weight of the composition, of an electrically conductive filler selected from the group consisting of electrically conductive carbon black, carbon fibers, carbon nanotubes, and combinations of two or more of the foregoing;
- 10 to 30 weight percent, based on the total weight of the composition, of glass fiber,
- wherein the weight ratio of the combined weight of poly(arylene ether) and glass fiber to the weight of the polyamide is 0.5 to 0.9,
- wherein greater than or equal to 95 weight percent of the polyamide is polyamide-6, and
- wherein the composition has a tensile modulus of 3,500 to 15,000 MPa determined according to ISO 527-2.
A thermoplastic composition comprising
- 50% to 90 weight percent, based on the total weight of the composition, of a compatibilized blend of poly(arylene ether) and polyamide 6;
- 0.2 to 2 weight percent, based on the total weight of the composition, of additives;
- 1 to 2 weight percent, based on the total weight of the composition, of an electrically conductive filler selected from the group consisting of electrically conductive carbon black, carbon fibers, carbon nanotubes, and combinations of two or more of the foregoing;
- 10 to 40 weight percent, based on the total weight of the composition, of glass fiber,
- wherein the compatibilized blend has a weight ratio of poly(arylene ether) to polyamide of 0.25 to 0.40,
- wherein greater than or equal to 95 weight percent of the polyamide is polyamide-6, and
- wherein the composition has a tensile modulus of 3,500 to 15,000 MPa determined according to ISO 527-2.
An article comprising:
- a paint film;
- and
- a thermoplastic section,
- wherein the paint film is disposed on at least a portion of a thermoplastic section,
- wherein the paint film has a thickness of 38 micrometers to 178 micrometers,
- wherein the article has a distinctness of image of greater than or equal to 85, and
- wherein the thermoplastic section is made from a thermoplastic composition comprising
- a compatibilized blend of poly(arylene ether) and polyamide;
- 10 to 40 weight percent, based on the total weight of the composition, of a fiber;
- and
- an electrically conductive filler,
- wherein the compatibilized blend has a weight ratio of poly(arylene ether) to polyamide of 0.25 to 0.40;
- wherein greater than 50 weight percent of the polyamide, based on the total weight of the polyamide, is polyamide-6.
An article comprising:
- a paint film;
- and
- a thermoplastic section,
- wherein the paint film is disposed on at least a portion of a thermoplastic section,
- wherein the paint film has a thickness of 38 micrometers to 178 micrometers,
- wherein the article has a distinctness of image of greater than or equal to 85, and
- wherein the thermoplastic section is made from a thermoplastic composition comprising
- a compatibilized blend of poly(arylene ether) and polyamide;
- 10 to 30 weight percent, based on the total weight of the composition, of a glass fiber;
- and
- an electrically conductive filler,
- wherein the weight ratio of the combined weight of poly(arylene ether) and glass fiber to the weight of the polyamide is 0.5 to 0.9;
- wherein greater than 50 weight percent of the polyamide, based on the total weight of the polyamide, is polyamide-6.
A method of improving the surface appearance of an unpainted article comprising:
- injection molding a thermoplastic composition to form an unpainted article,
- wherein the unpainted article has no visually detectable fiber read through at a distance of 1 meter in bright sunlight, and
- wherein the thermoplastic composition comprises
- a compatibilized blend of poly(arylene ether) and polyamide;
- 10 to 40 weight percent, based on the total weight of the composition, of a glass fiber;
- and
- an electrically conductive filler,
- wherein the compatibilized blend has a weight ratio of poly(arylene ether) to polyamide of 0.25 to 0.40;
- and
- wherein greater than 50% weight percent of the polyamide, based on the total weight of the polyamide, is polyamide-6.
A method of improving the surface appearance of an unpainted article comprising:
- injection molding a thermoplastic composition to form an unpainted article,
- wherein the unpainted article has no visually detectable fiber read through at a distance of 1 meter in bright sunlight, and
- wherein the thermoplastic composition comprises
- a compatibilized blend of poly(arylene ether) and polyamide;
- 10 to 30 weight percent, based on the total weight of the composition, of a glass fiber;
- and
- an electrically conductive filler,
- wherein the weight ratio of the combined weight of poly(arylene ether) and glass fiber to the weight of the polyamide is 0.5 to 0.9;
- and
- wherein greater than 50 weight percent of the polyamide, based on the total weight of the polyamide, is polyamide-6.
Dependencies are inferred from the claim text.