Segmented end electrode capacitor and method of segmenting an end electrode of a capacitor
AssigneeSb Electronics
InventorTerry Hosking
Life of this patent
Estimating the term…
Abstract
An exemplary embodiment providing one or more improvements includes a capacitor with a segmented end electrode and methods for segmenting an end electrode of a capacitor for reducing or eliminating instances of thermally induced damage of the capacitor.
Claims19
A method for manufacturing a capacitor which resists thermally induced damage, the method comprising:
- forming a capacitor body by positioning a first electrically conductive layer in a spaced apart relationship with a second electrically conductive layer using a dielectric material in between the first and second layers, said first layer having a first layer lengthwise edge at a first end of said capacitor body and said second layer having a second layer lengthwise edge at a second, opposing end of said capacitor body;
- spraying an end spray metal into contact with the first layer lengthwise edge at the first end of the capacitor body to create a first end electrode and spraying the end spray metal into contact with the second layer lengthwise edge at the second end of the capacitor body to create a second end electrode, the end spray metal having a coefficient of thermal expansion that is different than a coefficient of thermal expansion of the dielectric material;
- dividing the first end electrode into first electrode segments which are each electrically connected to different portions of the first layer lengthwise edge at the first end, the first electrode segments arranged to allow the dielectric material to thermally expand and contract while the segments remain electrically connected to the different portions of the lengthwise edge at the first end;
- and
- connecting the first electrode segments together with flexible electrical conductors to electrically connect the first electrode segments together while allowing the first electrode segments to move substantially independently from one another, where the capacitor exhibits a capacitance between the connected first electrode segments and the second end electrode.
A method for reducing thermally induced damage in a metallized film capacitor having an arrangement of first and second internal electrodes made with layers of metallized film that are electrically isolated from one another and where the first internal electrode is electrically connected to a first end electrode at a first end and the second internal electrode is electrically connected to a second end electrode at a second end, where the first and second end electrodes are substantially rigid have a coefficient of thermal expansion that is different from a coefficient of thermal expansion of the metallized film, the method comprising:
- dividing the end electrodes into electrode segments to allow the metallized film to thermally expand and contract while the first internal electrode remains electrically connected to the first end electrode and the second internal electrode remains electrically connected to the second end electrode;
- and
- connecting the electrode segments of each end electrode to one another electrically with one or more flexible electrical connectors.
In producing a capacitor with metal end electrodes connected to a wound metallized film having a dielectric that thermally expands and contracts, a method comprising:
- dividing each of the end electrodes into a plurality of electrode segments which can move substantially independently from one another while remaining connected to the metallized film responsive to thermal expansion and contraction;
- and
- connecting the electrode segments of each end electrode to one another electrically with one or more flexible electrical connectors.
Dependencies are inferred from the claim text.