Filter element and method for the production thereof
AssigneeNFT Nonofiltertechnik Gesellschaft Mit Beschrankter Haftung
InventorWilfried Hofmann
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Abstract
A method for producing a filter element involving applying a membrane layer to a carrier substrate, etching a membrane chamber, producing pores in the membrane layer, subjecting the membrane layer to an additional treatment to increase the mechanical strength.
Claims32
A method for producing a filter element that includes the following successive steps:
- 1) application of a membrane layer to a carrier substrate,
- 2) etching a membrane chamber on the side of the carrier substrate opposite to the membrane layer, so that a residual layer of the carrier substrate still remains,
- 3) generation of pores in the membrane layer by means of a lithographic and etching process in order to create a perforated membrane,
- 4) removal of the residual layer of the membrane chamber by etching in order to expose the membrane layer of the membrane chamber, and
- 5) subjecting the membrane to an additional treatment in order to increase its mechanical strength, which additional treatment consists of one or more the following:
- 5.1) formation of crystal nuclei in the membrane layer in step 1,
- 5.2) heating temperature treatment of a structure of carrier layer and membrane layer in order to increase the crystalline fraction in the membrane layer in step 1 and/or after step 4,
- 5.3) isostatic hot pressing of the structure of carrier layer and membrane layer to increase the crystalline fraction in the membrane layer prior to step 3 or after step 4, and
- 5.4) generation of an internal prestress in the membrane layer in step 1 or after step 4.
A filter element with a membrane layer and a carrier layer, where the membrane layer has a plurality of perforations, wherein in the carrier layer a membrane chamber is exposed, the membrane layer spans over the membrane chamber, and the membrane layer material has a compacted and/or at least partially crystalline structure with strength that by a treatment has been increased over that of the membrane layer material prior to the treatment;
- wherein the increased strength of the membrane layer is produced through an internal mechanical prestress.
Dependencies are inferred from the claim text.