Solid fuel combustion for industrial melting with a slagging combustor
AssigneeAir Products and Chemicals, Inc.
InventorMark Daniel D'Agostini
Life of this patent
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Abstract
A method for supplying heat to a melting furnace for forming a molten product using ash-containing fuels. A fuel having an ash component is introduced into a slagging chamber of a slagging combustor and at least partially combusted with a first oxidant mixture and a second oxidant mixture within the slagging chamber. Ash component is collected as a layer of molten slag in the slagging chamber. Slagging combustor gas effluent is passed from the slagging chamber of the slagging combustor into the combustion space of the melting furnace at high temperature to supply heat to form the molten product. Molten slag is withdrawn from the slagging chamber of the slagging combustor and may be selectively introduced into the melting furnace or not introduced into the melting furnace.
Claims16
A method for supplying heat to a melting furnace for forming a molten product, the method comprising:
- introducing a first fuel having an ash component and a combustible component into a slagging chamber of a slagging combustor;
- introducing a first oxidant mixture into the slagging chamber of the slagging combustor, the first oxidant mixture having an oxygen concentration of 10 volume % to 100 volume %;
- introducing a second fuel into the slagging chamber of the slagging combustor;
- introducing a second oxidant mixture into the slagging chamber of the slagging combustor, the second oxidant mixture having an oxygen concentration of 22 volume % to 100 volume % wherein the second fuel and the second oxidant mixture are introduced having an equivalence ratio of 1.4 to 3;
- combusting at least a portion of the combustible component of the first fuel and at least a portion of the second fuel in the slagging chamber of the slagging combustor thereby forming a separated ash component and forming a slagging combustor gas effluent;
- collecting at least a portion of the separated ash component as a layer of a molten slag contiguous with at least a portion of an inner surface of the slagging chamber;
- passing at least a portion of the slagging combustor gas effluent from the slagging chamber of the slagging combustor into a combustion space in the melting furnace at a temperature of 1000° C. to 2500° C. to supply heat to form the molten product;
- and
- withdrawing the molten slag from the slagging chamber of the slagging combustor.
Dependencies are inferred from the claim text.