# US 7,613,003 B2 · Electrical connector

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- Number: US 7,613,003 B2
- Document ID: US7613003B2
- Status: Granted
- Kind: B2
- Application number: 11/999,930
- Filed: 2007-12-07
- Published: 2009-06-11
- Granted: 2009-11-03
- Earliest claimed: 2007-12-07
- Assignees: Lear Corporation
- Inventors: Slobodan Pavlovic; David Menzies; Mohamad Zeidan
- Web page: https://patentgrep.com/patent/US7613003B2

## CPC

- H01R 31/065: {with built-in electric apparatus}
- B60L 3/0069: {relating to the isolation, e.g. ground fault or leak current}
- B60L 3/04: Cutting off the power supply under fault conditions (protective devices and circuit arrangements in general H01H; H02H)
- H01R 13/6666: {with built-in overvoltage protection}
- H01R 13/68: with built-in fuse
- H01R: ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- B60L: PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES (arrangements or mounting of electrical propulsion units or of plural diverse prime-movers for mutual or common propulsion in vehicles B60K1/00, B60K6/20; arrangements or mounting of electrical gearing in vehicles B60K17/12, B60K17/14; preventing wheel slip by reducing power in rail vehicles B61C15/08; dynamo-electric machines H02K; control or regulation of electric motors H02P); SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES (electric coupling devices combined with mechanical couplings of vehicles B60D1/64; electric heating for vehicles B60H1/00); ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL (control or regulation of electric motors H02P); MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES

## Abstract

A high voltage electrical connector includes a connector body. A first connector is supported within the connector body. A second connector is supported within the connector body and electrically connected to the first connector. A high voltage circuit protection device is electrically connected between the first connector and the second connector.

## Claims

### Claim 1

A high voltage electrical connector comprising:
a connector body, wherein the connector body is formed from non-conductive material and includes an outer layer formed from conductive material
a first connector supported within the connector body;
a second connector supported within the connector body and electrically connected to the first connector; and
a high voltage circuit protection device electrically connected between the first connector and the second connector.

### Claim 2 (depends on 1)

The high voltage electrical connector according to claim 1, wherein the first connector is a pair of pins.

### Claim 3 (depends on 2)

The high voltage electrical connector according to claim 2, wherein the pins are structured and configured for electrical connection to a high voltage power supply.

### Claim 4 (depends on 2)

The high voltage electrical connector according to claim 2, wherein the pins include non-conductive caps on one end thereof.

### Claim 5 (depends on 1)

The high voltage electrical connector according to claim 1, wherein the second connector comprises a pair of bus bars.

### Claim 6 (depends on 1)

The high voltage electrical connector according to claim 1, wherein the circuit protection device is a high voltage fuse.

### Claim 7 (depends on 1)

The high voltage electrical connector according to claim 1, wherein the circuit protection device is a high voltage circuit breaker.

### Claim 8 (depends on 1)

The high voltage electrical connector according to claim 1, wherein the outer layer is formed from conductive plastic.

### Claim 9 (depends on 1)

The high voltage electrical connector according to claim 1, wherein the outer layer is formed from a layer of nickel over a layer of copper.

### Claim 10 (depends on 1)

The high voltage electrical connector according to claim 1, wherein the outer layer is formed from conductive paint.

### Claim 11 (depends on 1)

The high voltage electrical connector according to claim 1, wherein the outer layer is formed from metal mesh.

### Claim 12

A high voltage electrical connector comprising:
a first connector body portion;
a second connector body portion;
a pair of electrical wires having first and second ends;
an electrical connector attached at a first end of each of the pair of electrical wires; and
a high voltage circuit protection device electrically connected between the first end and the second end of one of the pair of wires;
wherein the high voltage circuit protection device and a portion of the pair of electrical wires are supported within the first connector body portion; and
wherein a portion of the first connector body portion is supported within the second connector body portion.

### Claim 13 (depends on 12)

The high voltage electrical connector according to claim 12, wherein the electrical connector attached at a first end of each of the pair of electrical wires is an eyelet terminal.

### Claim 14 (depends on 12)

The high voltage electrical connector according to claim 12, wherein the circuit protection device is a high voltage fuse.

### Claim 15 (depends on 12)

The high voltage electrical connector according to claim 12, wherein the circuit protection device is a high voltage circuit breaker.

### Claim 16 (depends on 12)

The high voltage electrical connector according to claim 12, wherein the first body portion comprises a non-conductive material, and wherein the first body portion includes an outer layer comprising conductive material.

### Claim 17

A high voltage electrical connector comprising:
a connector body;
a pair of bus bars having first and second ends, the first and second ends defining electrical connectors; and
a high voltage circuit protection device electrically connected between the first end and the second end of one of the pair of bus bars;
wherein the high voltage circuit protection device and a portion of the pair of bus bars are supported within the connector body.

### Claim 18 (depends on 17)

The high voltage electrical connector according to claim 17, wherein the second end of the pair of bus bars is electrically connected to a cavity block defining openings for receiving male connectors.

### Claim 19 (depends on 17)

The high voltage electrical connector according to claim 17, wherein the circuit protection device is one of a high voltage fuse and a high voltage circuit breaker.
