# US 7,610,821 B2 · Side impact dynamic intrusion simulator

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- Number: US 7,610,821 B2
- Document ID: US7610821B2
- Status: Granted
- Kind: B2
- Application number: 11/780,201
- Filed: 2007-07-19
- Published: 2008-01-24
- Granted: 2009-11-03
- Earliest claimed: 2006-07-19
- Assignees: Toyoda Gosei Co., Ltd.
- Inventors: Reinhold S. Klein
- Web page: https://patentgrep.com/patent/US7610821B2

## CPC

- G01M 17/0078: {Shock-testing of vehicles}
- G01M: TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR

## Abstract

A side impact simulator includes a primary sled connected to an actuator. A platform for supporting a vehicle seat and crash test dummy is slidably supported on the primary sled. A support is mounted to the platform, with a plurality of thrust rods slidably mounted therein. The primary sled includes a strike plate for striking an end of the thrust rods.

## Claims

### Claim 1

A vehicle impact simulator comprising:
a primary sled including a strike plate;
a platform movably supported on the primary sled for supporting a crash test dummy;
a support fixed to the platform; and
a plurality of thrust rods slidably supported by the support such that each thrust rod can be contacted by the strike plate.

### Claim 2 (depends on 1)

The vehicle impact simulator of claim 1 further including the crash test dummy positioned adjacent a first end of each of the thrust rods, the opposite second end of the thrust rods directed toward the strike plate.

### Claim 3 (depends on 1)

The vehicle impact simulator of claim 1 wherein each of the plurality of thrust rods is slidably supported by the support and each thrust rod has a first end protruding from the support and a second end extending from the support toward the strike plate.

### Claim 4 (depends on 3)

The vehicle impact simulator of claim 3 wherein each of the plurality of thrust rods has a different length.

### Claim 5 (depends on 3)

The vehicle impact simulator of claim 3 further including a plurality of catch mechanisms on the strike plate for latching to the second ends of the thrust rods upon contact of the strike plate with the thrust rods.

### Claim 6 (depends on 5)

The vehicle impact simulator of claim 5 wherein one of each catch mechanism and the associated thrust rod includes at least one biased latch member.

### Claim 7 (depends on 6)

The vehicle impact simulator of claim 6 wherein the at least one biased latch member includes a plurality of biased latch members, further including a latch release that biases the plurality of latch members to release the thrust rod from the catch mechanism.

### Claim 8 (depends on 3)

The vehicle impact simulator of claim 3 further including a plurality of door trim plates each mounted on one of the first ends of plurality of thrust rods.

### Claim 9 (depends on 8)

The vehicle impact simulator of claim 8 further including a door trim panel mounted over the plurality of door trim plates.

### Claim 10 (depends on 9)

The vehicle impact simulator of claim 9 further including a seat having a lateral side facing toward the support.

### Claim 11

A vehicle impact simulator comprising:
a primary sled including a strike plate;
a platform movably supported on the primary sled for supporting a crash test dummy;
a crushable member between the primary sled and the platform;
a support fixed to the platform; and
a plurality of thrust rods slidably supported by the support such that each thrust rod can be contacted by the strike plate.

### Claim 12

A vehicle impact simulator comprising:
a primary sled including a strike plate;
a platform movably supported on the primary sled for supporting a crash test dummy;
a support fixed to the platform;
a plurality of thrust rods slidably supported by the support such that each htrust rod can be contacted by the strike plate; and
an actuator for moving the primary slide such that the inertia of the platform causes the at least one thrust rod to strike the strike plate.

### Claim 13

A method for simulating a vehicle impact including the steps of:
a) mounting a plurality of thrust rods slidably to a support, each of the thrust rods having a first end mounted to a trim plate and an opposite second end; and
b) contacting the second ends of the plurality of thrust rods in order to move the trim plates to simulate the vehicle impact.

### Claim 14 (depends on 13)

The method of claim 13 wherein the support is slidably supported by a sled which fixedly supports a strike plate, and wherein said step b) includes the step of driving the strike plate into the second ends of the thrust rods.

### Claim 15 (depends on 14)

The method of claim 14 wherein said step a) further includes the step of selecting from among different lengths of thrust rods.

### Claim 16 (depends on 14)

The method of claim 14 wherein the plurality of thrust rods each have different lengths.

### Claim 17 (depends on 13)

The method of claim 13 wherein said step b) further includes the step of contacting the second ends of the plurality of thrust rods with a strike plate, the method further including the step of connecting the second ends of the thrust rods to the strike plate during said step b).
