# US 7,610,007 B2 · Cleaning blade, and cleaning apparatus, process cartridge, and image forming apparatus using the same

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- Number: US 7,610,007 B2
- Document ID: US7610007B2
- Status: Granted
- Kind: B2
- Application number: 11/366,752
- Filed: 2006-03-03
- Published: 2006-09-28
- Granted: 2009-10-27
- Earliest claimed: 2005-03-04
- Assignees: Fuji Xerox Co., Ltd.
- Inventors: Noriaki Kojima; Koichi Tanaka; Satoshi Shigezaki; Hiroe Okuyama
- Web page: https://patentgrep.com/patent/US7610007B2

## CPC

- G03G 21/0017: {Details relating to the internal structure or chemical composition of the blades}
- G03G: ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY

## Abstract

The present invention provides a cleaning blade for cleaning a surface of an object to be cleaned, comprising: a contact portion that contacts the surface of the object for cleaning, the contact portion being made of a material satisfying the following inequalities (1) to (3): 3.92≦M≦29.42 (1); 0<α≦0.294; and (2) S≧250 (3) wherein M denotes 100% modulus (MPa); α denotes the ratio {Δstress/Δstrain degree=(stress at 200% strain degree−stress at 100% strain degree)/(200−100)} (MPa/%) of the stress alteration (Δstress) to the strain alteration (Δstrain) in a range of 100% to 200% strain degree in the stress-strain curve; and S denotes the breaking elongation (%), and a cleaning apparatus, a process cartridge, and an image forming apparatus comprising the cleaning blade.

## Claims

### Claim 1

A cleaning blade for cleaning a surface of an object to be cleaned, comprising:
a contact portion that contacts the surface of the object for cleaning, the contact portion being made of a material satisfying the following inequalities (1) to (3), the material of the contact portion being an elastomer material containing a hard segment and a soft segment, and the hard segment containing a polyurethane resin:
3.92≦M≦29.42; (1)
0<α≦0.294; and (2)
S≧250 (3)
wherein M denotes 100% modulus (MPa); α denotes the ratio {Δstress/Δstrain degree=(stress at 200% strain degree−stress at 100% strain degree)/(200−100)} (MPa/%) of the stress alteration (Δstress) to the strain alteration (Δstrain) in a range of 100% to 200% strain degree in the stress-strain curve; S denotes the breaking elongation (%); and a glass transition temperature of the contact portion is 10° C. or lower.

### Claim 2 (depends on 1)

The cleaning blade according to claim 1, wherein the breaking elongation S is 500 or less.

### Claim 3 (depends on 1)

The cleaning blade according to claim 1, wherein the impact resilience of the material of the contact portion is 10% or more under the environmental temperature of 10° C. or higher.

### Claim 4 (depends on 1)

The cleaning blade according to claim 1, wherein the weight ratio of the material composing the hard segment is in a range of 46 to 96% by weight to the total weight of the material composing the hard segment and the material composing the soft segment.

### Claim 5 (depends on 4)

The cleaning blade according to claim 4, wherein the material composing the soft segment contains a resin having a functional group reactive to an isocyanate group, the resin also having a glass transition temperature of 0° C. or lower, a viscosity in a range of 600 to 35,000 mPa·s at 25° C., and a weight average molecular weight in a range of 700 to 3,000.

### Claim 6 (depends on 5)

The cleaning blade according to claim 5, wherein the resin contains an acrylic resin having two or more hydroxyl groups or a polybutadiene resin having two or more hydroxyl groups.

### Claim 7 (depends on 5)

The cleaning blade according to claim 5, wherein the resin contains an epoxy resin having two or more epoxy groups.

### Claim 8 (depends on 1)

The cleaning blade according to claim 1, wherein the cleaning blade includes two or more layers including a layer that contacts the surface of the object to be cleaned, and wherein the layer that contacts the surface of the object is made of a material satisfying the inequalities (1) to (3).

### Claim 9 (depends on 1)

A cleaning apparatus comprising the cleaning blade according to claim 1.

### Claim 10 (depends on 9)

The cleaning apparatus according to claim 9, wherein the breaking elongation S is 500 or less.

### Claim 11 (depends on 9)

The cleaning apparatus according to claim 9, wherein the impact resilience of the material of the contact portion is 10% or more under the environmental temperature of 10° C. or higher.

### Claim 12 (depends on 9)

A process cartridge detachably attached to an image forming apparatus, the process cartridge comprising:
an image holding member; and
the cleaning apparatus according to claim 9.

### Claim 13 (depends on 12)

The process cartridge according to claim 12, wherein the breaking elongation S is 500 or less.

### Claim 14 (depends on 12)

The process cartridge according to claim 12, wherein the impact resilience of the material of the contact portion is 10% or more under the environmental temperature of 10° C. or higher.

### Claim 15 (depends on 12)

The process cartridge according to claim 12, wherein the surface of the image holding member is covered with a layer containing a fluoro resin.

### Claim 16 (depends on 12)

The process cartridge according to claim 12, wherein the surface of the image holding member is covered with a layer having charge transport capability and a layer containing a resin having a crosslinked structure.

### Claim 17 (depends on 16)

The process cartridge according to claim 16, wherein the resin having a crosslinked structure is selected from the group consisting of phenol resins, urethane resins, and siloxane resins.

### Claim 18 (depends on 1)

An image forming apparatus comprising:
at least one object to be cleaned; and
at least one cleaning apparatus having the cleaning blade according to claim 1.

### Claim 19 (depends on 18)

The image forming apparatus according to claim 18, wherein the breaking elongation S is 500 or less.

### Claim 20 (depends on 18)

The image forming apparatus according to claim 18, wherein the impact resilience of the material of the contact portion is 10% or more under the environmental temperature of 10° C. or higher.

### Claim 21 (depends on 18)

The image forming apparatus according to claim 18, wherein the weight ratio of the material composing the hard segment is in a range of 46 to 96% by weight to the total weight of the material composing the hard segment and the material composing the soft segment.

### Claim 22 (depends on 21)

The image forming apparatus according to claim 21, wherein the material composing the soft segment contains a resin having a functional group reactive to an isocyanate group, the resin also having a glass transition temperature of 0° C. or lower, a viscosity in a range of 600 to 35,000 mPa·s at 25° C., and a weight average molecular weight in a range of 700 to 3,000.

### Claim 23 (depends on 22)

The image forming apparatus according to claim 22, wherein the resin contains an acrylic resin having two or more hydroxyl groups or a polybutadiene resin having two or more hydroxyl groups.

### Claim 24 (depends on 22)

The image forming apparatus according to claim 22, wherein the resin contains an epoxy resin having two or more epoxy groups.

### Claim 25 (depends on 18)

The image forming apparatus according to claim 18, wherein the cleaning blade includes two or more layers including a layer that contacts the surface of the object to be cleaned, and wherein the layer that contacts the surface of the object is made of a material satisfying the inequalities (1) to (3).

### Claim 26

A cleaning blade for cleaning the surface of an object to be cleaned, comprising:
a contact portion that contacts the surface of the object for cleaning, the contact portion being made of a material satisfying the following inequalities (1) to (3), the material of the contact portion being an elastomer material containing a hard segment and a soft segment, the hard segment containing a polyurethane resin, and the soft segment having a viscosity in a range of 600 to 35,000 mPa·s at 25° C.:
3.92≦M≦29.42; (1)
0<α≦0.294; and (2)
S≧250 (3)
wherein M denotes 100% modulus (MPa); α denotes the ratio {Δstress/Δstrain degree=(stress at 200% strain degree−stress at 100% strain degree)/(200−100)} (MPa/%) of the stress alteration (Δstress) to the strain alteration (Δstrain) in a range of 100% to 200% strain degree in the stress-strain curve; and S denotes the breaking elongation (%).
