# US 7,609,342 B2 · Liquid crystal display for enhancing reflection and method of manufacturing the same

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- Number: US 7,609,342 B2
- Document ID: US7609342B2
- Status: Granted
- Kind: B2
- Application number: 12/022,760
- Filed: 2008-01-30
- Published: 2008-06-12
- Granted: 2009-10-27
- Earliest claimed: 2001-10-22
- Assignees: Samsung Electronics Co., Ltd.
- Inventors: Yong-Ho Yang; Joo-Sun Yoon
- Web page: https://patentgrep.com/patent/US7609342B2

## CPC

- G02F 1/133555: {Transflectors}
- G02F 1/133553: {Reflecting elements (associated to illuminating devices G02F1/133605)}
- G02F 1/136227: {Through-hole connection of the pixel electrode to the active element through an insulation layer}
- G02F: OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS

## Abstract

In an LCD for enhancing a reflection ratio, a second substrate faces the first substrate on which a pixel array is formed, a liquid crystal layer is interposed between the first and second substrates, an insulating layer on the first substrate includes first regions and second regions, where each of the second regions has a height difference relative to each of first regions, a base line of a first region forms an angle from about 5 to about 15 degrees with respect to a tangent line of a second region, an embossing pattern with a uniform and low stepped portion is formed by regulating an exposure amount applied to the organic insulating layer so that a reflection ratio is maximized and a distribution of the slopes of an embossing pattern is uniform, and the reflection ratio is enhanced in a specific direction by forming the embossing pattern with an asymmetric profile.

## Claims

### Claim 1

A liquid crystal display device comprising:
a first substrate on which a pixel array is formed;
a second substrate facing the first substrate;
a liquid crystal layer between the first and second substrates;
an insulating layer formed on the first substrate, a plurality of first regions and a plurality of second regions being formed on a surface of the insulating layer, each of the second regions having a height difference relative to each of the first regions, a base line of each of the first regions forming an angle from about 5 degrees to about 15 degrees with respect to a tangent line of each of the second regions;
a reflective electrode formed on the insulating layer, the reflective electrode having a surface structure conforming to the insulating layer; and
an embossing regulation pattern formed under the insulating layer, a profile of the second region being formed asymmetrically by the embossing regulation pattern facing the second region so as to increase a reflection ratio in a specific direction.

### Claim 2 (depends on 1)

The liquid crystal display device of claim 1, wherein each first tangent line of more than about 10 percent of the second regions forms an angle from about 8 degrees to about 11 degrees with respect to each base line of the first regions, and wherein each second tangent line of more than about 10 percent of the second regions forms an angle of more than about 11 degrees with respect to each base line of the first regions.

### Claim 3 (depends on 1)

The liquid crystal display device of claim 1, wherein the embossing regulation pattern has an island shape.

### Claim 4 (depends on 1)

The liquid crystal display device of claim 1, wherein the embossing regulation pattern is formed under the insulating layer to face the first region and the second region is adjacent to the first region.

### Claim 5 (depends on 1)

The liquid crystal display device of claim 1, wherein each of the first regions has a groove shape lower than each of the second regions, and wherein each of the second regions has a protrusion shape higher than each of the first regions.

### Claim 6 (depends on 5)

The liquid crystal display device of claim 5, wherein a groove of a first region having an embossing regulation pattern under the first region is deeper than a groove of a first region not having embossing regulation pattern under the first region.

### Claim 7 (depends on 5)

The liquid crystal display device of claim 5, wherein at least one groove is formed on a second region by the embossing regulation pattern that is disposed under the second region.

### Claim 8 (depends on 7)

The liquid crystal display device of claim 7, wherein at least one groove of the second region is higher than the groove of the first region.

### Claim 9 (depends on 1)

The liquid crystal display device of claim 1, wherein the embossing regulation pattern comprises a reflective metal layer.

### Claim 10 (depends on 1)

The liquid crystal display device of claim 1, wherein the pixel array includes a thin film transistor having a gate electrode, a gate insulating layer, an active layer, a source electrode and a drain electrode.

### Claim 11 (depends on 1)

The liquid crystal display device of claim 1, wherein the embossing regulation pattern is formed from the same layer as the source and drain electrodes.

### Claim 12

A method of fabricating a liquid crystal display device, the method comprising:
forming a pixel array on a first substrate;
forming an insulating layer on the first substrate;
forming a plurality of first regions and a plurality of second regions at a surface of the insulating layer by exposing and developing the insulating layer so that each of the second regions has a height difference relative to each of the first regions, a base line of each of the first regions formed an angle from about 5 degrees to about 15 degrees with respect to a tangent line of each of the second regions by regulating an exposure amount;
forming a reflective electrode having a surface structure conforming to the insulating layer;
forming a second substrate to face the first substrate;
forming a liquid crystal layer between the first and second substrates; and
forming an asymmetric profile on a surface of the second region before forming the insulating layer by forming an embossing regulation pattern facing the second region to increase a reflection ratio in a specific direction.

### Claim 13 (depends on 12)

The method of claim 12, wherein the embossing regulation pattern has an island shape.

### Claim 14 (depends on 12)

The method of claim 12, wherein the embossing regulation pattern is formed under the insulating layer to face the first region and the second region is adjacent to the first region.

### Claim 15 (depends on 12)

The method of claim 12, wherein a groove of a first region having an embossing regulation pattern under the first region is deeper than a groove of a first region not having an embossing regulation pattern under the first region.

### Claim 16 (depends on 12)

The method of claim 12, wherein at least one groove is formed on a second region by the embossing regulation pattern that is disposed under the second region.

### Claim 17 (depends on 12)

The method of claim 12, wherein the embossing regulation pattern comprises a reflective metal layer.

### Claim 18 (depends on 12)

The method of claim 12, wherein the pixel array includes a thin film transistor having a gate electrode, a gate insulating layer, an active layer, a source electrode and a drain electrode.

### Claim 19 (depends on 18)

The method of claim 18, wherein the embossing regulation pattern is formed from a same layer as in the source and drain electrodes.
