# US 7,609,024 B2 · Auxiliary bus method

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- Number: US 7,609,024 B2
- Document ID: US7609024B2
- Status: Granted
- Kind: B2
- Application number: 11/139,736
- Filed: 2005-05-27
- Published: 2006-01-05
- Granted: 2009-10-27
- Earliest claimed: 2004-05-27
- Assignees: Siemens Energy & Automation, Inc.
- Inventors: Raed H. Ahmad; Ekkehard Pittius
- Web page: https://patentgrep.com/patent/US7609024B2

## CPC

- H02M 7/003: {Constructional details, e.g. physical layout, assembly, wiring or busbar connections}
- B60K 6/46: Series type
- B60L 1/003: {to auxiliary motors, e.g. for pumps, compressors}
- B60L 3/0046: {relating to electric energy storage systems, e.g. batteries or capacitors}
- B60L 15/007: {Physical arrangements or structures of drive train converters specially adapted for the propulsion motors of electric vehicles}
- B60L 15/025: {using field orientation; Vector control; Direct Torque Control [DTC]}
- B60L 50/13: using AC generators and AC motors
- B60L 50/16: with provision for separate direct mechanical propulsion
- B60L 50/51: characterised by AC-motors
- B60L 50/61: by batteries charged by engine-driven generators, e.g. series hybrid electric vehicles
- H02P 5/74: controlling two or more AC dynamo-electric motors (H02P5/46, H02P5/60 take precedence)
- H02P 25/22: Multiple windings; Windings for more than three phases
- H02P 29/40: Regulating or controlling the amount of current drawn or delivered by the motor for controlling the mechanical load
- B60K 1/02: comprising more than one electric motor
- B60K 2001/003: {with means for cooling the electrical propulsion units}
- B60L 2200/26: Rail vehicles
- B60L 2200/40: Working vehicles
- B60L 2210/20: AC to AC converters
- B60L 2210/40: DC to AC converters
- B60L 2210/46: with more than three phases
- B60L 2220/58: with more than three phases
- B60L 2270/145: Structure borne vibrations
- B60L 2270/20: Inrush current reduction, i.e. avoiding high currents when connecting the battery
- Y02T 10/62: Hybrid vehicles
- Y02T 10/64: Electric machine technologies in electromobility
- Y02T 10/70: Energy storage systems for electromobility, e.g. batteries
- Y02T 10/7072: Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
- Y02T 10/72: Electric energy management in electromobility
- H02M: APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF (transformers H01F; dynamo-electric converters H02K47/00; controlling transformers, reactors or choke coils, control or regulation of electric motors, generators or dynamo-electric converters H02P)
- B60K: ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60L: PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES (arrangements or mounting of electrical propulsion units or of plural diverse prime-movers for mutual or common propulsion in vehicles B60K1/00, B60K6/20; arrangements or mounting of electrical gearing in vehicles B60K17/12, B60K17/14; preventing wheel slip by reducing power in rail vehicles B61C15/08; dynamo-electric machines H02K; control or regulation of electric motors H02P); SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES (electric coupling devices combined with mechanical couplings of vehicles B60D1/64; electric heating for vehicles B60H1/00); ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL (control or regulation of electric motors H02P); MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- H02P: CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- Y02T: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION

## Abstract

Certain exemplary embodiments can comprise a system comprising an electric drive system for a machine. The system can comprise a rectifier adapted to convert AC power from an alternator to DC power. The system can comprise an inverter adapted to receive DC power from the rectifier and provide power to a traction motor and/or auxiliary devices. Certain exemplary embodiments can comprise a system and method for dissipating excess energy from a machine.

## Claims

### Claim 1

A method comprising:
at an auxiliary power system for an off-road traction vehicle, comprising:
via an active Insulating Gate Bipolar Transistor rectifier, converting a first AC signal to a DC signal and providing the DC signal to a DC bus;
via an active Insulating Gate Bipolar Transistor inverter electrically coupled to the DC bus, converting the DC signal to a second AC signal and providing the second AC signal to an auxiliary device; and
receiving the DC signal at an active Insulating Gate Bipolar Transistor DC chopper, the active Insulating Gate Bipolar Transistor DC chopper electrically coupled to the DC bus.

### Claim 2 (depends on 1)

The method of claim 1, further comprising:
from an alternator, receiving the first AC signal at the active Insulating Gate Bipolar Transistor rectifier.

### Claim 3 (depends on 1)

The method of claim 1, further comprising:
from an alternator coupled to an internal combustion engine, receiving the first AC signal at the active Insulating Gate Bipolar Transistor rectifier.

### Claim 4 (depends on 1)

The method of claim 1, wherein:
the active Insulating Gate Bipolar Transistor DC chopper
is adapted to modulate unmodulated DC current.

### Claim 5 (depends on 1)

The method of claim 1, wherein the active Insulating Gate Bipolar Transistor rectifier provides the DC signal to the DC bus at a voltage of approximately 1800 volts.

### Claim 6 (depends on 1)

The method of claim 1, further comprising:
supplying the second AC signal to an auxiliary device via a transformer electrically coupled to the active Insulating Bipolar Transistor inverter.

### Claim 7 (depends on 1)

The method of claim 1, further comprising:
supplying the second AC signal to an auxiliary device via a sinusoidal filter electrically coupled to said active Insulating Bipolar Transistor inverter.

### Claim 8 (depends on 1)

The method of claim 1, wherein:
supplying the second AC signal to an auxiliary device via a filter-less system adapted to limit harmonic current distortion to approximately 5%.

### Claim 9 (depends on 1)

The method of claim 1, wherein:
supplying the second AC signal to an auxiliary device via a filter-less system adapted to limit harmonic current distortion to approximately 3%.

### Claim 10 (depends on 1)

The method of claim 1, wherein:
supplying the second AC signal to an auxiliary device via a filter-less system adapted to limit harmonic current distortion to approximately 2%.

### Claim 11 (depends on 1)

The method of claim 1, wherein:
via the active Insulating Gate Bipolar Transistor rectifier, providing the DC signal with an active input power factor of approximately 0.98.

### Claim 12 (depends on 1)

The method of claim 1, wherein:
via the active Insulating Gate Bipolar Transistor rectifier, providing the DC signal with an active input power factor of approximately 0.99.

### Claim 13 (depends on 1)

The method of claim 1, wherein:
via the active Insulating Gate Bipolar Transistor rectifier, providing the DC signal with an active input power factor of approximately 1.0.

### Claim 14 (depends on 1)

The method of claim 1, wherein the second AC signal is space vector modulated.

### Claim 15 (depends on 1)

The method of claim 1, wherein the second AC signal is a sine wave Pulse Wave Modulated DC voltage.

### Claim 16 (depends on 1)

The method of claim 1, wherein the second AC signal is a sine wave output signal with less than approximately 5% total harmonic distortion.

### Claim 17 (depends on 1)

The method of claim 1, wherein the second AC signal has a frequency of approximately 60 Hz.

### Claim 18 (depends on 1)

The method of claim 1, wherein the second AC signal has a frequency of approximately 90 Hz.

### Claim 19 (depends on 1)

The method of claim 1, wherein the second AC signal has a frequency of approximately 120 Hz.

### Claim 20 (depends on 1)

The method of claim 1, wherein:
the Insulating Gate Bipolar Transistor rectifier lacks a filter.

### Claim 21

A method comprising:
at a mining haul truck:
via an active Insulating Gate Bipolar Transistor rectifier, converting a first AC signal to a DC signal and providing the DC signal to a DC bus;
via an active Insulating Gate Bipolar Transistor inverter electrically coupled to the DC bus, converting the DC signal to a second AC signal and providing the second AC signal to an auxiliary device; and
receiving the DC signal at an active insulating Gate Bipolar Transistor DC chopper, the active Insulating Gate Bipolar Transistor DC chopper electrically coupled to the DC bus.

### Claim 22

A method comprising a plurality of activities, said activities comprising:
from an alternator, receiving a first AC signal at an active Insulating Gate Bipolar Transistor rectifier; and
via the active Insulating Gate Bipolar Transistor rectifier, providing a DC signal to an active Insulating Gate Bipolar Transistor inverter adapted to provide a second AC signal to an auxiliary power system; and
receiving the DC signal at an active Insulating Gate Bipolar Transistor DC chopper, the active Insulating Gate Bipolar Transistor DC chopper electrically coupled to the DC bus.
