# US 7,608,939 B2 · Methods and apparatus for assembling and operating monocoque rotary machines

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- Number: US 7,608,939 B2
- Document ID: US7608939B2
- Status: Granted
- Kind: B2
- Application number: 11/619,722
- Filed: 2007-01-04
- Published: 2008-07-10
- Granted: 2009-10-27
- Earliest claimed: 2007-01-04
- Assignees: General Electric Company
- Inventors: Bharat Sampathkumaran Bagepalli; Peter Rogall; James Patrick Francis Lyons
- Web page: https://patentgrep.com/patent/US7608939B2

## CPC

- F03D 80/00: Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
- F03D 13/20: Arrangements for mounting or supporting wind motors; Masts or towers for wind motors
- F03D 80/60: Cooling or heating of wind motors
- F05B 2230/60: Assembly methods
- F05B 2240/14: Casings, housings, nacelles, gondels or the like, protecting or supporting assemblies there within
- F05B 2240/90: Mounting on supporting structures or systems
- Y02E 10/72: Wind turbines with rotation axis in wind direction
- Y02E 10/728: Onshore wind turbines
- Y02P 70/50: Manufacturing or production processes characterised by the final manufactured product
- Y10T 29/4932: Turbomachine making
- F03D: WIND MOTORS
- F05B: INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02P: CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

A method and apparatus of assembling a rotary machine includes providing at least one component. The component is at least one of a rotating member and a stationary member. The method and apparatus also includes coupling the component to a monocoque nacelle structure. The monocoque nacelle structure includes an outer shell that extends over at least a portion of the component.

## Claims

### Claim 1

A method of assembling a rotary machine, said method comprising:
providing at least one component, the component is at least one of a rotating member and a stationary member; and
coupling the at least one component to a monocoque nacelle structure comprising an outer shell extending over at least a portion of the component further comprising stamping at least one sheet member to for at least one mounting portion in the outer shell.

### Claim 2 (depends on 1)

A method according to claim 1 further comprising coupling a plurality of sheet members together by at least one of retention hardware and welding to form the outer shell, and coupling the component to the outer shell.

### Claim 3 (depends on 1)

A method according to claim 1 wherein stamping at least one sheet member to form at least one mounting portion comprises stamping at least one channel within the outer shell.

### Claim 4 (depends on 1)

A method according to claim 1 wherein stamping at least one sheet member to form at least one mounting portion comprises stamping a plurality of v-shaped channels within the outer shell.

### Claim 5 (depends on 1)

A method according to claim 1 further comprising nesting the at least one mounting portion within a separate nesting mounting portion.

### Claim 6

A wind turbine generator comprising:
at least one component, said component comprises at least one of a rotating member and a stationary member; and
a monocoque nacelle structure coupled to said component, said monocoque nacelle structure comprising an outer shell extending over at least a portion of said component.

### Claim 7 (depends on 6)

A wind turbine generator according to claim 6 wherein said outer shell comprises a plurality of sheet members coupled together by at least one of retention hardware and welding, and wherein said component is coupled to said outer shell.

### Claim 8 (depends on 6)

A wind turbine generator according to claim 6 further comprising at least one mounting portion stamped into at least one sheet member forming said outer shell.

### Claim 9 (depends on 8)

A wind turbine generator according to claim 8 wherein said mounting portion comprises at least one channel.

### Claim 10 (depends on 8)

A wind turbine generator according to claim 8 wherein said mounting portion comprises a plurality of v-shaped channels.

### Claim 11 (depends on 8)

A wind turbine generator according to claim 8 further comprising a nesting mounting portion, said nesting mounting portion comprising a channel that nests said stamped mounting portion within said channel.

### Claim 12 (depends on 6)

A wind turbine generator in accordance with claim 6 wherein said outer shell further comprises at least one dimple stamped into at least one sheet member forming said outer shell.

### Claim 13

A monocoque nacelle for a rotary machine, said monocoque structure comprising:
at least one component, said component comprises at least one of a rotating member and a stationary member; and
an outer shell coupled to said component, said outer shell extending over at least a portion of said component, wherein said outer shell comprises a plurality of sheet members coupled together by at least one of retention hardware and welding.

### Claim 14 (depends on 13)

A monocoque nacelle according to claim 13 further comprising at least one mounting portion stamped into at least one sheet member forming said outer shell.

### Claim 15 (depends on 14)

A monocoque nacelle according to claim 14 wherein said mounting portion comprises at least one channel.

### Claim 16 (depends on 14)

A monocoque nacelle according to claim 14 wherein said mounting portion comprises a plurality of v-shaped channels.

### Claim 17 (depends on 14)

A monocoque nacelle according to claim 14 further comprising a nesting mounting portion, said nesting mounting portion comprising a channel that nests said stamped mounting portion within said channel.

### Claim 18

A monocoque nacelle for a rotary machine, said monocoque structure comprising: at least one component, said component comprises at least one of a rotating member and a stationary member; and an outer shell coupled to said component, said outer shell extending over at least a portion of said component, wherein said outer shell further comprises at least one dimple stamped into at least one sheet member forming said outer shell.
