# US 7,608,783 B2 · Collet-type splice and dead end for use with an aluminum conductor composite core reinforced cable > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 7,608,783 B2 - Document ID: US7608783B2 - Status: Granted - Kind: B2 - Application number: 11/306,951 - Filed: 2006-01-17 - Published: 2007-09-06 - Granted: 2009-10-27 - Earliest claimed: 2003-10-22 - Assignees: CTC Cable Corporation - Inventors: David Bryant; Orlando Hernandez; James Tate; Doug Pilling - Web page: https://patentgrep.com/patent/US7608783B2 ## CPC - H01R 4/5083: {using a wedge} - H01R 4/62: Connections between conductors of different materials; Connections between or with aluminium or steel-core aluminium conductors (H01R4/68 takes precedence) - H02G 7/04: Arrangements or devices for relieving mechanical tension - H02G 7/056: {Dead-end clamps} - H02G 15/06: Cable terminating boxes, frames or other structures - H02G 15/10: protected by boxes, e.g. by distribution, connection or junction boxes - H02G 15/18: protected by sleeves, e.g. for communication cable (two-part covers H02G15/10 {; preforms having internal stresses B29C61/00}) - H01R: ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS - H02G: INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES ## Abstract This invention relates to collet-type splices and collet-type dead ends and methods for splicing together two electricity transmission cables or terminating one electricity transmission cable, the cables comprising a composite core surrounded by a conductor. The collet-type fittings use a collet inside a collet housing to hold the composite cores without penetrating or otherwise weakening the core itself. The composite cores can be stripped of the aluminum conductor to provide a bond between the collet and the composite core. The collet seats within the collet housing thereby holding the composite core with frictional forces. The design of the collet enables the composite core to stretch longitudinally through the collet to strengthen the frictional hold. ## Claims ### Claim 1 A splice fitting to connect a first electricity transmission cable to a second electricity transmission cable, each cable comprising a composite core surrounded by a conductor, the splice comprising: at least two collet-type fittings, each fitting further comprising: a collet comprised of one or more sections that form a truncated conical shape, the shape of the collet comprising an outer diameter that increases from a first end to a second end creating an outside slope to slide within a collet housing, the collet further comprising a concentrically oriented lumen, the lumen having a cross section defined by a substantially uniform interior diameter dimensioned to fit a cross section of composite core, the lumen having a length to fit a length of composite core, the lumen having an interior surface configured to prevent substantial penetration into the composite core; a collet housing having a first open end to allow the collet to fit into the collet housing and a second open end having a smaller internal diameter than the first open end, the housing having a funnel shaped interior configured to receive the outside slope of the collet and enable compression of the collet and the composite core; a connecting device that couples the at least two collet-type fittings to form the splice, wherein the first end of each collet housing is adapted to couple with the connecting device; and an aluminum housing that covers the collet-type fittings and the connecting device and electrically connects the conductor of a first cable with the conductor of a second cable. ### Claim 2 (depends on 1) A splice fitting according to claim 1, the second open end of the housing having a diameter to allow a portion of the first end of the collet to extend beyond the second end of the collet housing to facilitate distribution of frictional force between the core and the lumen. ### Claim 3 (depends on 1) A splice fitting according to claim 1, wherein the interior surface of the lumen is graded from rough to smooth. ### Claim 4 (depends on 1) A splice fitting according to claim 1, wherein the first end of the collet comprises a nose region. ### Claim 5 (depends on 4) A splice fitting according to claim 4, wherein the nose region is polished. ### Claim 6 (depends on 1) A splice fitting according to claim 1, wherein the collet comprises an outer surface that is grooved or textured. ### Claim 7 (depends on 1) A splice fitting according to claim 1, wherein the collet is a conical shaped tube comprising one or more longitudinally oriented slits. ### Claim 8 (depends on 1) A splice fitting according to claim 1, wherein the collet housing is a tube comprising a funnel-shaped interior that accepts the collet. ### Claim 9 (depends on 8) A splice fitting according to claim 8, wherein the funnel-shaped interior comprises a polished interior surface to facilitate seating of the collet. ### Claim 10 (depends on 1) A splice fitting according to claim 1, wherein the connecting device comprises more than one part. ### Claim 11 (depends on 1) A splice fitting according to claim 1, wherein the aluminum housing has a greater cross sectional area than the conductor of the first cable and the conductor of the second cable, to lower operating temperatures across the splice. ### Claim 12 (depends on 1) A splice fitting according to claim 1, wherein the aluminum housing is a tube. ### Claim 13 (depends on 1) A splice fitting according to claim 1, further comprising an aluminum filler sleeve between the conductor on the cable and the aluminum housing to ensure that the electrical current is passed by the aluminum housing. ### Claim 14 A fitting for a cable having a composite core comprising: a collet comprised of one or more sections that form a truncated conical shape, the shape of the collet comprising an outer diameter that increases from a first end to a second end creating an outside slope to slide within a collet housing, the collet further comprising a concentrically oriented lumen, the lumen defined by a substantially uniform interior diameter dimensioned to fit a cross section of composite core, the lumen having a length to fit a length of composite core, the lumen having an interior surface configured to prevent substantial penetration into the composite core; and a collet housing having a first open end to allow the collet to fit into the collet housing and a second open end having a smaller internal diameter than the first open end, the housing having a funnel-shaped interior configured to receive the outside slope of the collet to enable the collet to slide into the collet housing, the second open end having a diameter to allow a portion of the first end of the collet to extend beyond the second end of the collet housing to facilitate distribution of frictional force between the core and the lumen. ### Claim 15 (depends on 14) A fitting according to claim 14, wherein tension applied to the opposite core in the direction of the second open end pulls the collet into the collet housing applying a compressive force to the collet causing compression of the composite core along the length of the lumen. ### Claim 16 (depends on 15) A fitting according to claim 15, wherein the fitting can be connected to at least one more fitting in series to increase the compressive force on the core. ### Claim 17 (depends on 14) A fitting according to claim 14, wherein the fitting further comprises an implement to couple the fitting to another fitting to form a splice, said implement configured to engage with the collet housing of each fitting. ### Claim 18 (depends on 14) A fitting according to claim 14, wherein the collet comprises more than one section each section substantially the same size and shape, configured to fit together to form the collet. ### Claim 19 (depends on 14) A fitting according to claim 14, wherein the fitting further comprises a connector that connects the fitting to a structure to form a dead-end. ### Claim 20 (depends on 19) A fitting according to claim 19, wherein the fitting can be connected to at least one more fitting in succession to achieve a more substantial grip on the composite core. ### Claim 21 A fitting for a cable having a composite core comprising: a collet having an outer surface defining a conical shape comprising an outer diameter that increases from a first end to a second end and an interior surface defining a lumen, the lumen having a substantially uniform interior diameter, the collet constructed of one or more sections that fit together to form the collet, each of the one or more sections defined by one or more longitudinal slits positioned to facilitate compression of the composite core, the interior surface of the lumen configured to prevent substantial penetration into the composite core; and a housing configured to receive and enable compression of the collet, the housing having a first end defining a first opening sized to receive the collet and a second end defining a second opening sized to enable insertion of the composite core and seating of the collet within the housing, wherein the exterior surface of the second end of the collet is textured to prevent slippage of the collet within the housing. ### Claim 22 (depends on 21) The fitting of claim 21, the fitting further comprising an implement that couples two fittings together to form a splice, said implement configured to engage with the collet housing of each fitting. ### Claim 23 (depends on 21) The fitting of claim 21, the fitting further comprising an implement that connects the fitting to a structure to form a dead-end, said implement configured to engage with the collet housing of the fitting. ### Claim 24 (depends on 21) The fitting of claim 21, wherein the fitting is connected to a second fitting in series to increase the compressive force on the core. ### Claim 25 (depends on 21) The fitting of claim 21, wherein the exterior surface of the first end of the collet is smooth to facilitate at least a portion of the first end of the collet to extend beyond the second end of the housing. ### Claim 26 A fitting for a cable having a composite core comprising: a collet having an outer surface defining a conical shape comprising an outer diameter that increases from a first end to a second end and an interior surface defining a lumen, the lumen having a substantially uniform interior diameter, the collet constructed of one or more sections that fit together to form the collet, each of the one or more sections defined by one or more longitudinal slits positioned to facilitate compression of the composite core, the interior surface of the lumen configured to prevent substantial penetration into the composite core; and a housing configured to receive and enable compression of the collet, the housing having a first end defining a first opening sized to receive the collet and a second end defining a second opening sized to enable insertion of the composite core and seating of the collet within the housing; wherein the interior surface of the lumen is graded from smooth at the first end of the collet to rough at the second end of the collet, the surface grading designed to prevent substantial penetration into the core. ### Claim 27 A splice fitting to connect a first electricity transmission cable to a second electricity transmission cable, each cable comprising a composite core surrounded by a conductor, the splice comprising: at least two collet-type fittings, each fitting further comprising: a collet comprised of one or more sections that form a truncated conical shape, the shape of the collet comprising an outer diameter that increases from a first end to a second end creating an outside slope to slide within a collet housing, the collet further comprising a concentrically oriented lumen, the lumen having a cross section defined by a substantially uniform interior diameter dimensioned to fit a cross section of composite core, the lumen having a length to fit a length of composite core, the lumen having an interior surface configured to prevent substantial penetration into the composite core; a collet housing having a first open end to allow the collet to fit into the collet housing and a second open end having a smaller internal diameter than the first open end, the housing having a funnel shaped interior configured to receive the outside slope of the collet and enable compression of the collet and the composite core, the second open end of the housing having a diameter to allow a portion of the first end of the collet to extend beyond the second end of the collet housing to facilitate distribution of frictional force between the core and the lumen; and a connecting device that couples the at least two collet-type fittings to form the splice, wherein the first end of each collet housing is adapted to couple with the connecting device.