# US 7,608,322 B2 · Impact resistive composite materials and methods for making same

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- Number: US 7,608,322 B2
- Document ID: US7608322B2
- Status: Granted
- Kind: B2
- Application number: 11/950,709
- Filed: 2007-12-05
- Published: 2009-06-11
- Granted: 2009-10-27
- Earliest claimed: 2007-12-05
- Assignees: Air Products and Chemicals, Inc.
- Inventors: Courtney T. Thurau; Mark David Conner
- Web page: https://patentgrep.com/patent/US7608322B2

## CPC

- F41H 5/0428: {Ceramic layers in combination with additional layers made of fibres, fabrics or plastics}
- F41H 5/04: composed of more than one layer {(outerwear resistant to mechanical aggressions A41D31/24; layered products B32B; shaping reinforced articles B29C67/00)}
- F41H 5/0457: {Metal layers in combination with additional layers made of fibres, fabrics or plastics}
- Y10S 428/911: Penetration resistant layer
- Y10T 428/249939: Two or more layers
- Y10T 442/2615: Coating or impregnation is resistant to penetration by solid implements
- Y10T 442/2623: Ballistic resistant
- F41H: ARMOUR; ARMOURED TURRETS; ARMOURED OR ARMED VEHICLES; MEANS OF ATTACK OR DEFENCE, e.g. CAMOUFLAGE, IN GENERAL
- Y10S: TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

A composite material that is suitable for the protection of personnel and/or property from impact due to ballistic projectiles and method for making same are disclosed herein. In one embodiment, there is provided composite for resisting impact from an oncoming projectile having a front strike face and a back wear face comprising: an elastomer; and an impact resistive substrate wherein at least a portion of the impact resistive substrate is coated by the elastomer to provide the composite having a front strike face coating and a back wear face coating and wherein a ratio of weight of front strike face coating to back wear face coating ranges from 1:1.2 to 1:100.

## Claims

### Claim 1

A composite for resisting impact from an oncoming projectile having a front strike face and a back wear face comprising:
an elastomer; and
an impact resistive substrate wherein at least a portion of the impact resistive substrate is coated by the elastomer to provide the composite having a front strike face coating and a back wear face coating and wherein a weight ratio of front strike face coating to back wear face coating ranges from 1:1.2 to 1:100.

### Claim 2 (depends on 1)

The composite of claim 1 further comprising an adhesion promotion layer disposed between at least one surface of the elastomer and at least one surface of the impact resistive substrate.

### Claim 3 (depends on 1)

The composite of claim 1 wherein the elastomer comprises at least one selected from the group consisting of a polyurethane, a polyurea, and combinations thereof.

### Claim 4 (depends on 3)

The composite of claim 3 wherein the elastomer comprises polyurea.

### Claim 5 (depends on 4)

The composite of claim 4 wherein the impact resistive substrate comprises at least one selected from the group consisting of a ceramic, a metal, an aramid ballistic fabric, a polymer, and combinations thereof.

### Claim 6 (depends on 5)

The composite of claim 5 wherein the impact resistive substrate comprises the ceramic.

### Claim 7 (depends on 6)

The composite of claim 6 wherein the ceramic is at least one selected from the group consisting of aluminum oxide, boron carbide, boron nitride, silicon carbide, silicon nitride, zirconium oxide, and combinations thereof.

### Claim 8 (depends on 7)

The composite of claim 7 wherein the ceramic comprises aluminum oxide.

### Claim 9 (depends on 1)

The composite of claim 1 wherein the weight ratio ranges from 1:1.2 to 1:20.

### Claim 10

A composite for resisting impact from an oncoming projectile having a front strike face and a back wear face comprising:
an elastomer selected from the group consisting of at least one selected from the group consisting of a polyurethane, a polyurea, and combinations thereof;
an impact resistive substrate selected from the group consisting of a ceramic, a metal, an aramid ballistic fabric, a polymer, and combinations thereof, wherein at least a portion of the impact resistive substrate is coated by the elastomer to provide the composite having a front strike face coating and a back wear face coating and wherein a weight ratio of front strike face coating to back wear face coating ranges from 1:1.2 to 1:100; and
optionally an adhesion promotion layer disposed between at least one surface of the elastomer and at least one surface of the impact resistive substrate.

### Claim 11 (depends on 10)

The composite of claim 10 wherein the weight ratio ranges from 1:1.2 to 1:20.

### Claim 12

A composite for resisting impact from an oncoming projectile having a front strike face and a back wear face comprising:
an elastomer comprising a polyurea; and
an impact resistive substrate comprising a ceramic wherein at least a portion of the impact resistive substrate is coated by the elastomer to provide the composite having a front strike face coating and a back wear face coating and wherein a weight ratio of front strike face coating to back wear face coating ranges from 1:1.2 to 1:100 and wherein the ceramic comprises aluminum oxide.

### Claim 13

A composite for resisting impact from an oncoming projectile having a front strike face and a back wear face comprising:
an elastomer comprising a polyurea;
an impact resistive substrate comprising a ceramic wherein the ceramic comprises aluminum oxide, wherein at least a portion of the impact resistive substrate is coated by the elastomer to provide the composite having a front strike face coating and a back wear face coating and wherein a weight ratio of front strike face coating to back wear face coating ranges from 1:1.2 to 1:100; and
optionally an adhesion promotion layer disposed between at least one surface of the elastomer and at least one surface of the impact resistive substrate.
