# US 7,608,078 B2 · Expansion apparatus for adjustable spinal implant

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- Number: US 7,608,078 B2
- Document ID: US7608078B2
- Status: Granted
- Kind: B2
- Application number: 11/286,887
- Filed: 2005-11-23
- Published: 2006-04-20
- Granted: 2009-10-27
- Earliest claimed: 2002-09-23
- Assignees: Warsaw Orthopedic, Inc.
- Inventors: Bret M. Berry
- Web page: https://patentgrep.com/patent/US7608078B2

## CPC

- A61F 2/4611: {of spinal prostheses}
- A61F 2/44: for the spine, e.g. vertebrae or spinal discs
- A61F 2/4603: {for insertion or extraction of endoprosthetic joints or of accessories thereof}
- A61F 2002/30235: {tubular, e.g. sleeves}
- A61F 2002/30411: {having two threaded end parts connected by a threaded central part with opposite threads at its opposite ends, i.e. for adjusting the distance between both end parts by rotating the central part}
- A61F 2002/30523: {by means of meshing gear teeth}
- A61F 2002/30525: {Worm gears}
- A61F 2002/3055: {for adjusting length}
- A61F 2002/30593: {hollow}
- A61F 2002/30601: {telescopic}
- A61F 2002/30787: {inclined obliquely with respect to each other}
- A61F 2002/4622: {having the shape of a forceps or a clamp}
- A61F 2002/4627: {with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument}
- A61F 2002/4628: {with linear motion along or rotating motion about an axis transverse to the instrument axis or to the implantation direction, e.g. clamping}
- A61F 2002/4638: {Tools for performing screwing, e.g. nut or screwdrivers, or particular adaptations therefor}
- A61F 2220/0025: Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
- A61F 2230/0069: cylindrical
- A61F: FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS (dental prosthetics A61C)

## Abstract

An expansion assembly expands a vertebral implant. The vertebral implant has an inner cylindrical assembly adapted for insertion into an outer cylindrical assembly having an outer wall. The vertebral implant is expandable along an implant axis defined by the outer and inner cylindrical assemblies. The expansion assembly comprises an axle having proximal and distal end portions and an axle axis defined between the proximal and distal end portions. The expansion assembly further comprises a gear arranged about the axle axis at the proximal end portion of the axle and adapted to rotate about the axle axis to cause the inner cylindrical assembly to expand the vertebral implant. The engagement assembly also comprising a first engaging portion adapted to engage the inner cylindrical assembly and a second engaging portion adapted to engage the gear externally of the outer wall of the outer cylindrical assembly.

## Claims

### Claim 1

A system comprising:
a vertebral implant comprising:
at least one outer tubular assembly threadedly engaged with an inner tubular assembly, each of the at least one outer tubular assembly and the inner tubular assembly including parallel bone engagement surfaces,
an instrument comprising:
an axle having proximal and distal ends and an axle axis defined between the proximal and distal ends;
a gear assembly comprising a plurality of gears connected to the proximal end of the axle and engaged with the inner tubular assembly with a set of radially spaced pins, the gear assembly adapted to vertically displace the inner tubular assembly with respect to the at least one outer tubular assembly to expand the vertebral implant; and
a fastener sized to extend into only one through aperture in an outer wall of the at least one outer tubular assembly,
wherein the inner tubular assembly is vertically displaced without extending the gear assembly into the at least one outer tubular assembly,
wherein the fastener prevents the at least one outer tubular assembly from rotating relative to the instrument when the gear assembly vertically displaces the inner tubular assembly with respect to the at least one outer tubular assembly to expand the vertebral implant.

### Claim 2 (depends on 1)

The system of claim 1 wherein the gear assembly includes a main gear assembly for engaging the inner tubular assembly and a secondary gear assembly connected to the proximal end of the axle.

### Claim 3 (depends on 2)

The system of claim 2 wherein the main gear assembly includes teeth adapted to engage the secondary gear assembly.

### Claim 4 (depends on 3)

The system of claim 3 wherein the secondary gear assembly is adapted to rotate about the axle axis and the main gear assembly is adapted to rotate about an axis generally perpendicular to the axle axis.

### Claim 5 (depends on 1)

The system of claim 1 wherein the fastener comprises external threads adapted to engage internal threads of the through aperture.

### Claim 6

A vertebral implant system comprising:
a vertebral implant including
an inner cylindrical assembly with a first bone engagement surface and
a first outer cylindrical assembly with an outer wall and a second bone engagement surface sized to receive at least a portion of the inner cylindrical assembly such that the inner and outer cylindrical assemblies are coaxially aligned along an implant axis;
an expansion device including
an axle having proximal and distal end portions with an axle axis defined between the proximal and distal end portions;
a gear rotatable about the axle axis at the proximal end portion of the axle; and
a first fastener sized to extend into only one through aperture in the outer wall of the first outer cylindrical assembly;
wherein the first fastener prevents the first outer cylindrical assembly from rotating relative to the expansion device when the vertebral implant expands along the implant axis in response to rotation of the gear.

### Claim 7 (depends on 6)

The vertebral implant system of claim 6 wherein the vertebral implant further comprises a second outer cylindrical assembly sized to receive at least a portion of the inner cylindrical assembly.

### Claim 8 (depends on 6)

The vertebral implant system of claim 6 wherein the expansion device further comprises a second fastener sized to extend into only one through aperture in an outer wall of the second outer cylindrical assembly, wherein the second fastener prevents the second outer cylindrical assembly from rotating relative to the expansion device when the vertebral implant expands along the implant axis in response to rotation of the gear.

### Claim 9 (depends on 8)

The vertebral implant system of claim 8 further comprising:
an outer casing through which the axle extends, and
wherein the first and second fasteners are part of a holding instrument attached to the first and second outer cylindrical assemblies of the vertebral implant and further attached to the outer casing.

### Claim 10 (depends on 9)

The vertebral implant system of claim 9 wherein the holding instrument further comprises:
a pair of parallel alignment arms for the attachment to the first and second outer cylindrical assemblies;
an attachment device for the attachment to the outer casing;
one or more expansion members extending between the attachment device and each alignment arm; and
an alignment member extending between the alignment arms for maintaining the parallel alignment of the alignment arms as the vertebral implant expands along the implant axis in response to rotation of the gear.

### Claim 11 (depends on 6)

The vertebral implant system of claim 6 wherein the expansion device includes an engaging portion which includes a set of teeth for engaging the gear externally of the outer wall of the outer cylindrical assembly.

### Claim 12 (depends on 11)

The vertebral implant system of claim 11 wherein the set of teeth are radially arranged about an axis generally perpendicular to the axle axis.

### Claim 13 (depends on 6)

The vertebral implant system of claim 6 wherein the expansion device includes an engaging portion which includes a set of rotatable teeth for engaging the inner cylindrical assembly.

### Claim 14 (depends on 13)

The vertebral implant system of claim 13 wherein the set of rotatable teeth are adapted to engage annularly spaced sockets in the inner cylindrical assembly.

### Claim 15 (depends on 6)

The vertebral implant system of claim 6 wherein the fastener comprises external threads adapted to engage internal threads of the circular aperture.

### Claim 16

A system comprising:
a vertebral implant comprising:
a tubular portion including a plurality of side wall openings; and
a pair of endplates such that the tubular body portion is bounded by the pair of endplates; and
an instrument comprising:
an axle defining a first axis and having a proximal end and a distal end, the axle adapted to rotate about the first axis;
a first gear connected to the axle and adapted to rotate about the first axis;
a second gear engaged with the first gear and adapted to rotate about a second axis generally perpendicular to the first axis;
a toothed section fixedly attached to and coaxially aligned with the second gear for conjoint rotation therewith about the second axis, the toothed section including a plurality of circumferentially spaced teeth,
wherein the circumferentially spaced teeth are configured to be received in at least of the plurality of side wall openings in the tubular body portion of the vertebral implant, and
wherein rotation of the axle is operative, via rotation of the circumferentially spaced teeth received in the tubular body portion side wall openings, to rotate the tubular body portion relative to the pair of endplates such that the tubular body portion and the pair of endplates remain within an intervertebral disc space when the vertebral implant is implanted.

### Claim 17 (depends on 16)

The system of claim 16 further comprising:
an outer casing through which the axle extends, and
a holding instrument attached to the pair of endplates of the vertebral implant and further attached to the outer casing.

### Claim 18 (depends on 17)

The system of claim 17 wherein the holding instrument further comprises:
a pair of parallel alignment arms for the attachment to the pair of endplates;
an attachment device for the attachment to the outer casing;
one or more expansion members extending between the attachment device and each alignment arm; and
an alignment member extending between the alignment arms for maintaining the parallel alignment of the alignment arms as the vertebral implant expands.

### Claim 19 (depends on 16)

The instrument of claim 16 wherein rotation of the axle further causes the tubular body to move linearly relative to the pair of endplates along an axis defined by a vertebral column.

### Claim 20 (depends on 16)

The instrument of claim 16 wherein rotation of the axle causes relative motion along a threaded connection between the tubular body and the pair of endplates.