# US 7,607,994 B2 · Highly-neutralized acid polymer compositions having a low moisture vapor transmission rate and their use in golf balls

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- Number: US 7,607,994 B2
- Document ID: US7607994B2
- Status: Granted
- Kind: B2
- Application number: 11/468,866
- Filed: 2006-08-31
- Published: 2007-01-18
- Granted: 2009-10-27
- Earliest claimed: 2003-05-19
- Assignees: Acushnet Company
- Inventors: Edmund A. Hebert; Derek A. Ladd; Michael J. Sullivan
- Web page: https://patentgrep.com/patent/US7607994B2

## CPC

- A63B 37/0047: {Density; Specific gravity}
- A63B 37/0003: {Golf balls}
- A63B 37/0091: {Density distribution amongst the different ball layers}
- A63B: APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT (apparatus for passive exercising, massage A61H)

## Abstract

The present invention provides golf balls comprising a low specific gravity intermediate layer formed from a moisture resistant composition and disposed between a core and a cover. Depending on the thickness and specific gravity of the various layers, among other factors, the moment of inertia of the golf balls can be high or low.

## Claims

### Claim 1

A golf ball comprising a core, an intermediate layer and a cover, wherein the intermediate layer has a specific gravity of 1.05 or less and is formed from a moisture resistant composition, wherein the moisture resistant composition has a moisture vapor transmission rate (MVTR) of 12.5 g·mil/100 in2/day or less and comprises a highly neutralized acid polymer, wherein the moisture resistant composition is foamed.

### Claim 2 (depends on 1)

The golf ball of claim 1 wherein at least 80% of the acid groups present in the moisture resistant composition are neutralized to salts.

### Claim 3 (depends on 2)

The golf ball of claim 2, wherein at least 50% of the acid groups present in the moisture resistant composition are neutralized to salts having counterions selected from the group consisting of Zn, Ca, and combinations thereof.

### Claim 4 (depends on 1)

The golf ball of claim 1, wherein a combination of the core and the intermediate layer has an overall diameter of from 1.45 inches to 1.66 inches.

### Claim 5 (depends on 1)

The golf ball of claim 1, wherein the core is formed from a composition comprising a high density filler.

### Claim 6 (depends on 5)

The golf ball of claim 5, wherein the golf ball has a moment of inertia of 83 g·cm2or less.

### Claim 7

A golf ball comprising a core, an intermediate layer and a cover, wherein the intermediate layer has a specific gravity of 1.05 or less and is formed from a moisture resistant composition, wherein the moisture resistant composition has a moisture vapor transmission rate (MVTR) of 12.5 g·mil/100 in2/day or less and comprises a highly neutralized acid polymer, wherein the moisture resistant composition further comprises expandable microspheres.

### Claim 8 (depends on 7)

The golf ball of claim 7, wherein at least 80% of the acid groups present in the moisture resistant composition are neutralized to salts.

### Claim 9 (depends on 8)

The golf of claim 8, where in at least 50% of the acids groups present in the moisture resistant composition are neutralized to salts having counterions selected from the group consisting of Zn,Ca, and combinations thereof.

### Claim 10 (depends on 7)

The golf ball of claim 7, wherein a combination of the core and the intermediate layer has an overall diameter of from 1.45 inches to 1.66 inches.

### Claim 11 (depends on 7)

The golf ball of claim 7, wherein the core is formed from a composition comprising a high density filler.

### Claim 12 (depends on 11)

The golf ball of claim 11, herein the golf ball has a moment of inertia of 83 g·cm2 or less.

### Claim 13

A golf ball comprising:
a core formed from a rubber composition comprising a high density filler;
a polyurethane or polyurea cover; and
a low specific gravity intermediate layer disposed between the core and the cover, the intermediate layer having a specific gravity of 1.05 or less and formed from a moisture resistant composition, the moisture resistant composition having a moisture vapor transmission rate (MVTR) of 12.5 g·mil/100 in2/day or less and comprising a highly neutralized acid polymer;
wherein the golf ball has a moment of inertia of 83 g·cm2 or less;
wherein the moisture resistant composition is foamed, and
wherein the intermediate layer has a specific gravity of 0.95 or less.

### Claim 14 (depends on 13)

The golf ball of claim 13, wherein at least 80% of the acid groups present in the moisture resistant composition are neutralized to salts.

### Claim 15 (depends on 14)

The golf ball of claim 14, wherein at least 50% of the acid groups present in the moisture resistant composition are neutralized to salts having counterions selected from the group consisting of Zn, Ca, and combinations thereof.

### Claim 16

A golf ball comprising:
a core formed from a rubber composition comprising a high density filler;
a polyurethane or polyurea cover; and
a low specific gravity intermediate layer disposed between the core and the cover, the intermediate layer having a specific gravity of 1.05 or less and formed from a moisture resistant composition, the moisture resistant composition having a moisture vapor transmission rate (MVTR) of 12.5 gmil/100 in2/day or less and comprising a highly neutralized acid polymer;
wherein the golf ball has a moment of inertia of 83 g·cm2 or less;
wherein the moisture resistant composition comprises a specific gravity reducing filler, and
wherein the intermediate layer has a specific gravity of 0.95 or less.

### Claim 17 (depends on 16)

The golf ball of claim 16, wherein at least 80% of the acid groups present in the moisture resistant composition are neutralized to salts.

### Claim 18 (depends on 17)

The golf ball of claim 17, wherein at least 50% of the acid groups present in the moisture resistant composition are neutralized to salts having counterions selected from the group consisting of Zn, Ca, and combinations thereof.
