# US 7,607,860 B2 · Continuous method and apparatus for microwave-based dryer

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- Number: US 7,607,860 B2
- Document ID: US7607860B2
- Status: Granted
- Kind: B2
- Application number: 11/228,173
- Filed: 2005-09-16
- Published: 2006-04-13
- Granted: 2009-10-27
- Earliest claimed: 2004-09-16
- Inventors: John F. Novak
- Web page: https://patentgrep.com/patent/US7607860B2

## CPC

- F26B 19/005: {Self-contained mobile devices, e.g. for agricultural produce (movable devices with radiation means F26B3/28; small self-contained devices for drying objects at rest F26B9/003)}
- E01C 23/14: for heating or drying foundation, paving, or materials thereon, e.g. paint (E01C23/03 takes precedence; heating or drying devices incorporated in the paving E01C11/26; surface {soil} stabilisation by fusing, calcining or burning soil in situ E01C21/02; for street cleaning E01H1/08; melting snow or ice on surfacing E01H5/10)
- F26B 3/343: {in combination with convection}
- F26B: DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM (drying devices for combines A01D41/133; racks for drying fruit or vegetables A01F25/12; drying foodstuffs A23; drying hair A45D20/00; body-drying implements A47K10/00; drying household articles A47L; drying gases or vapours B01D; chemical or physical processes for dewatering or like separating liquids from solids B01D43/00; centrifugal apparatus B04; drying ceramics C04B33/30; drying yarns or fabrics in association with some other form of treatment D06C; drying frames for laundry without heating or positive air circulation, domestic laundry-or spin-driers, wringing or hot pressing laundry D06F; furnaces, kilns, ovens F27)
- E01C: CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR (forming roads or like surfaces by compacting or grading snow or ice E01H)

## Abstract

The invention relates to a method and a movable apparatus for utilizing microwave energy to dry materials (optionally with sterilization) by the direct application of bifurcated out-of-phase microwave energy.

## Claims

### Claim 1

A continuous process for drying a material containing an initial degree of water which comprises the steps of:
(a) driving a vehicle comprising a multi-mode microwave applicator over at least a portion of said material;
(b) exposing said portion of said material to said applicator having an air flow about said portion of said material;
(c) exposing said portion of said material to at least two sources of microwaves, said microwaves being in non-parallel alignment to each other for a period of time sufficient to dry said portion of said material to a lower degree of water;
said at least two sources of microwaves propagated from a bifurcated waveguide assembly;
said introduced microwaves, being 90° out of phase to each other;
said microwaves having a frequency between 915 MHz and 1000 MHz;
said microwave applicator further comprising a 3-port ferrite circulator to absorb any reflected microwaves; and
said bifurcated waveguide assembly having a microwave pressure window at an exit end comprising fused quartz to prevent any vapors in the applicator from returning through said waveguide.

### Claim 2 (depends on 1)

The process of claim 1 wherein said applicator is heated and operates between approximately 100° F. and 212° F.

### Claim 3 (depends on 2)

The process of claim 2 wherein said applicator is heated by a heating means provided from combustion products of engine exhaust gas ducted into and out from the microwave applicator.

### Claim 4 (depends on 1)

The process of claim 1 said frequency is approximately 915 MHz.

### Claim 5 (depends on 1)

The process of claim 1 wherein said material is a roadbed.

### Claim 6 (depends on 1)

The process of claim 1 wherein said material is concrete.

### Claim 7 (depends on 1)

The process of claim 1 wherein material is an asphalt surface.

### Claim 8 (depends on 1)

The process of claim 1 wherein said material is an agricultural field.

### Claim 9

A drivable apparatus which comprises:
(a) a movable chassis comprising a microwave generator;
(b) at least one multi-mode microwave applicator in proximity to a material to be dried and in communication with said microwave generator via a waveguide;
(c) said applicator having an air flow about at least a portion of said material;
(d) said applicator having at least two sources of microwaves from said microwave generator, said microwaves being in non-parallel alignment to each other;
said at least two sources of microwaves propagated from a bifurcated waveguide assembly;
said introduced microwaves, being 90° out of phase to each other;
said microwaves having a frequency between 915 MHz and 1000 MHz; and
(e) a microwave energy absorber to absorb any reflected microwaves; and
(f) said bifurcated waveguide assembly having a microwave pressure window at an exit end comprising fused quartz to prevent any vapors in the applicator from returning through said waveguide.

### Claim 10 (depends on 9)

The apparatus of claim 9 wherein said applicator is heated and operates between approximately 100° F. and 212° F.

### Claim 11 (depends on 10)

The apparatus of claim 10 wherein said heated applicator is heated by a heating means provided from combustion products of an engine exhaust gas ducted into and out from the microwave applicator.

### Claim 12 (depends on 9)

The apparatus of claim 9 said frequency is approximately 915 MHz.

### Claim 13 (depends on 9)

The apparatus of claim 9 wherein said microwave energy absorber is a 3-port ferrite circulator.

### Claim 14 (depends on 9)

The apparatus of claim 9 which further comprises an RF trap.
