PMMA moulding compounds with improved impact resistance
AssigneeRoehm GmbH
InventorsKlaus Schultes, Thomas Suefke, Reiner Mueller, Thomas Arndt, Goerg Michler, Joachim Laatsch
Life of this patent
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Abstract
The invention describes a novel impact modifier, built up from core-shell1- and shell 2, the core being capable of plastic deformation. Good mechanical properties were achieved using a small amount of impact modifier.
Claims9
An impact resistant modifier consisting of at least one multistage emulsion polymer of bonded units of:
- i) a core (C) of the following polymerized monomeric components:
- a) from 53 to 92.9% by weight of C1-C8-alkyl methacrylate,
- b) from 7 to 35% by weight of C1-C8-alkyl acrylate,
- c) from 0.1 to 2% by weight of at least one crosslinker, and
- d) from 1 to 5% by weight of one or more styrene derivatives;
- ii) a first shell (S1) of the following polymerized monomeric components:
- a) from 75 to 99.9% by weight of at least one C1-C8-alkyl acrylate,
- b) from 0 to 25% by weight of one or more styrene derivatives, and
- c) from 0.1 to 2% by weight of at least one crosslinker, and
- iii) a second shell (S2), of the following polymerized monomeric components:
- a) from 80 to 100.00% by weight of at least one C1-C8-alkyl methacrylate,
- b) from 0 to 20% by weight of at least one C1-C8-alkyl acrylate, and
- c) from 0 to 5% by weight of at least one regulator.
A molding comprising a molding composition comprising from 3 to 80% by weight of the impact modifier consisting of a multistage emulsion polymer of bonded units of:
- i) a plastically deformable core (C) of the following polymerized monomeric components:
- a) from 53 to 92.9% by weight of C1-C8-alkyl methacrylate,
- b) from 7 to 35% by weight of C1-C8-alkyl acrylate,
- c) from 0.1 to 2% by weight of at least one crosslinker, and
- d) from 1 to 5% by weight of one or more styrene derivatives;
- ii) an elastomeric first shell (S1) of the following polymerized monomeric components:
- a) from 75 to 99.9% by weight of at least one C1-C8-alkyl acrylate,
- b) from 0 to 25% by weight of one or more styrene derivatives, and
- c) from 0.1 to 2% by weight of at least one crosslinker, and
- iii) a hard second shell (S2), of the following polymerized monomeric components:
- a) from 80 to 100.00% by weight of at least one C1-C8-alkyl methacrylate,
- b) from 0 to 20% by weight of at least one C1-C8-alkyl acrylate, and
- c) from 0 to 5% by weight of at least one regulator, and from 97 to 20% by weight of a thermoplastic molding composition comprising polymerized units of methyl methacrylate.
An impact resistant modifier consisting of at least one multistage emulsion polymer of bonded units of:
- i) a core (C) of the following polymerized monomeric components:
- a) from 53 to 92.9% by weight of C1-C8-alkyl methacrylate,
- b) from 7 to 35% by weight of C1-C8-alkyl acrylate,
- c) from 0.1 to 2% by weight of at least one crosslinker, and
- d) from 1 to 5% by weight of one or more styrene derivatives;
- ii) a first shell (S1) of the following polymerized monomeric components:
- a) from 75 to 99.9% by weight of at least one C1-C8-alkyl acrylate,
- b) from 0 to 25% by weight of one or more styrene derivatives, and
- c) from 0.1 to 2% by weight of at least one crosslinker, and
- iii) a second shell (S2), of the following polymerized monomeric components:
- a) from 80 to 100.00% by weight of at least one C1-C8-alkyl methacrylate,
- b) from 0 to 20 % by weight of at least one C1-C8-alkyl acrylate, and
- c) from 0.1 to 1% by weight of at least one regulator, wherein % by weight is based on the entirety of monomers and regulator in S2.
A molding comprising a molding composition comprising from 3 to 80% by weight of the impact modifier consisting of a multistage emulsion polymer of bonded units of:
- i) a plastically deformable core (C) of the following polymerized monomeric components:
- a) from 53 to 92.9% by weight of C1-C8-alkyl methacrylate,
- b) from 7 to 35% by weight of C1-C8-alkyl acrylate,
- c) from 0.1 to 2% by weight of at least one crosslinker, and
- d) from 1 to 5% by weight of one or more styrene derivatives;
- ii) an elastomeric first shell (S1) of the following polymerized monomeric components:
- a) from 75 to 99.9% by weight of at least one C1-C8-alkyl acrylate,
- b) from 0 to 25% by weight of one or more styrene derivatives, and
- c) from 0.1 to 2% by weight of at least one crosslinker, and
- iii) a hard second shell (S2), of the following polymerized monomeric components:
- a) from 80 to 100.00% by weight of at least one C1-C8-alkyl methacrylate,
- b) from 0 to 20% by weight of at least one C1-C8-alkyl acrylate, and
- c) from 0.1 to 1% by weight of at least one regulator, and from 97 to 20% by weight of a thermoplastic molding composition comprising polymerized units of methyl methacrylate.
Dependencies are inferred from the claim text.