Balanced Al-Cu-Mg-Si alloy product
AssigneeAleris Aluminum Koblenz GmbH
InventorsRinze Benedictus, Christian Joachim Keidel, Alfred Ludwig Heinz, Alfred Johann Peter Haszler
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Abstract
The present invention concerns a balanced Al—Cu—Mg—Si alloy having a high toughness, good strength levels and an improved fatigue crack growth resistance, comprising essentially the following composition (in weight percent): Cu: 3.6-4.9, Mg: 1.0-1.8, Mn:≦0.50, preferably <0.30, Si: 0.10-0.40, Zr:≦0.15, Cr:≦0.15, Fe:≦0.10, the balance essentially aluminum and incidental elements and impurities. There is also disclosed a method for producing the balanced Al—Cu—Mg—Si alloy product having a high toughness and an improved fatigue crack growth resistance, and applications of that product as a structural member of an aircraft.
Claims32
A method of producing a balanced Al—Cu—Mg—Si alloy having a high toughness, good strength levels and an improved fatigue crack growth resistance, comprising the steps of:
- a) casting an ingot consisting of the following composition (in weight percent):
- Cu:
- 4.3-4.9
- Mg:
- 1.5-1.8
- Si:
- 0.10-0.40
- Cr:
- ≦0.15
- 0<Fe≦0.10,
- the balance essentially aluminum and incidental elements and impurities, which are at most 0.05% per element, 0.15% total, wherein the ingot is cast by semi-continuous direct chill (DC) casting,
- b) homogenizing and/or pre-heating the ingot after the casting step,
- c) hot rolling the homogenized and/or pre-heated ingot and optionally cold rolling into a rolled product,
- d) solution heat treating the hot rolled product,
- e) quenching the solution heat treated product,
- f) stretching the quenched product, and
- g) naturally ageing the stretched, rolled and heat-treated product.
Dependencies are inferred from the claim text.