Optical film, illuminator and display
AssigneeSharp Kabushiki Kaisha
InventorsEmma Jayne Walton, Allan Evans, Thomas Wynne-Powell
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Abstract
An optical film is provided for use in a light source or display to provide rapid cut-off of illumination with angle. The film comprises a light-transmissive substrate of a material having a reflective index greater than one and having first and second major surfaces. A surface relief is formed on at least one of the major surfaces and includes a mirror structure. The mirror structure comprises a groups of specularly reflective surfaces alternating in at least one direction with groups of transmissive surfaces. The film directs light passing therethrough into a desired angular output range, and light reflected back by the mirror structure is returned to a light source for recycling to enhance display brightness.
Claims53
An optical film comprising a light-transmissive substrate of a material having a refractive index greater than one, said substrate having first and second major surfaces, one of which has a first surface relief on which is formed a mirror structure, said mirror structure comprising a plurality of transmissive surfaces and a plurality of reflective surfaces each having a specularly reflective layer which are specularly reflective towards said material of said substrate, first groups of said reflective surfaces alternating in at least one direction with second groups of said transmissive surfaces, where each of said first groups comprises at least one said reflective surface and each of said second groups comprises at least one said transmissive surface, all of said reflective surfaces being non-parallel to a first plane in which said first surface relief extends and at least some of said reflective surfaces being non-perpendicular to said first plane, the transmissive surfaces being parallel to the first plane, and reflective surfaces adjacent to and on opposite sides of a transmissive surface being asymmetrical in a second plane perpendicular to said first plane and parallel to the direction in which said first surface relief extends, such that, for light propagating through said film from said first surface to said second surface, light in a first angular input range in said second plane passes through said film without reflection into a first angular output range in said second plane and light in a second angular input range on a first side of said first input range is reflected by said mirror structure so as to exit said second surface in a second angular output range, which is in said second plane and which at least partially overlaps said first output range.
An illuminator comprising:
- a light source having an exit surface;
- and an optical film disposed adjacent the exit surface and comprising a light-tranmissive substrate of a material having a refractive index greater than one, said substrate having first and second major surfaces, one of which has a first surface relief on which is formed a mirror structure, said mirror structure comprising a plurality of transmissive surfaces and a plurality of reflective surfaces each having a specularly reflective layer which are specularly reflective towards said material of said substrate, first groups of said reflective surfaces alternating in at least one direction with second groups of said transmissive surfaces, where each of said first groups comprises at least one said reflective surface and each of said second groups comprises at least one said transmissive surface, all of said reflective surfaces being non-parallel to a first plane in which said first surface relief extends and at least some of said reflective surfaces being non-perpendicular to said first plane, the transmissive surfaces being parallel to the first plane, and reflective surfaces adjacent to and on opposite sides of a transmissive surface being asymmetrical in a second plane perpendicular to said first plane and parallel to the direction in which said first surface relief extends, such that, for light propagating through said film from said first surface to said second surface, light in a first angular input range in said second plane passes through said film without reflection into a first angular output range in said second plane and light in a second angular input range on a first side of said first input range is reflected by said mirror structure so as to exit said second surface in a second angular output range, which is in said second plane and which at least partially overlaps said first output range.
A display comprising a spatial light modulator, a light source having an exit surface, and an optical film comprising a light-transmissive substrate of a material having a refractive index greater than one, said substrate having first and second major surfaces, one of which has a first surface relief on which is formed a mirror structure, said mirror structure comprising a plurality of transmissive surfaces and a plurality of reflective surfaces each having a specularly reflective layer which are specularly reflective towards said material of said substrate, first groups of said reflective surfaces alternating in at least one direction with second groups of said transmissive surfaces, where each of said first groups comprises at least one said reflective surface and each of said second groups comprises at least one said transmissive surface, all of said reflective surfaces being non-parallel to a first plane in which said first surface relief extends and at least some of said reflective surfaces being non-perpendicular to said first plane, the transmissive surfaces being parallel to the first plane, and reflective surfaces adjacent to and on opposite sides of a transmissive surface being asymmetrical in a second plane perpendicular to said first plane and parallel to the direction in which said first surface relief extends, such that, for light propagating through said film from said first surface to said second surface, light in a first angular input range in said second plane passes through said film without reflection into a first angular output range in said second plane and light in a second angular input range on a first side of said first input range is reflected by said mirror structure so as to exit said second surface in a second angular output range, which is in said second plane and which at least partially overlaps said first output range.
Dependencies are inferred from the claim text.