Photoacid generators, resist compositions, and patterning process
AssigneeShin-Etsu Chemical Co., Ltd.
InventorsYouichi Ohsawa, Takeru Watanabe, Koji Hasegawa, Masaki Ohashi
Life of this patent
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Abstract
Photoacid generators generate sulfonic acids of formula (1a) upon exposure to high-energy radiation. RC(═O)R1—COOCH(CF3)CF2SO3−H+ (1a) R is hydroxyl, alkyl, aryl, hetero-aryl, alkoxy, aryloxy or hetero-aryloxy, R1 is a divalent organic group which may have a heteroatom (O, N or S) containing substituent, or R1 may form a cyclic structure with R. The photoacid generators are compatible with resins and can control acid diffusion and are thus suited for use in chemically amplified resist compositions.
Claims15
A photoacid generator for chemically amplified resist compositions which generates a sulfonic acid upon exposure to high-energy radiation selected from UV, deep-UV, EUV, electron beam, x-ray, excimer laser, gamma-ray and synchrotron radiation, said sulfonic acid having the general formula (1a):
- RC(═O)R1—COOCH(CF3)CF2SO3−H+ (1a)
- wherein R is selected from the group consisting of a hydroxyl group, a substituted or unsubstituted straight, branched or cyclic C1-C20 alkyl group, a substituted or unsubstituted C6-C15 aryl or C4-C15 hetero-aryl group, a substituted or unsubstituted straight, branched or cyclic C1-C20 alkoxy group, and a substituted or unsubstituted C6-C15 aryloxy or C4-C15 hetero-aryloxy group,
- R1 is a divalent C1-C20 organic group which may have a substituent group containing a heteroatom selected from oxygen, nitrogen and sulfur atoms, or R1 may form at least one cyclic structure with R.
A sulfonium salt having the general formula (2):
- RC(═O)—R1—COOCH(CF3)CF2SO3−R2R3R4S+ (2)
- wherein R is selected from the group consisting of a hydroxyl group, a substituted or unsubstituted straight, branched or cyclic C1-C20 alkyl group, a substituted or unsubstituted C6-C15 aryl or C4-C15 hetero-aryl group, a substituted or unsubstituted straight, branched or cyclic C1-C20 alkoxy group, and, a substituted or unsubstituted C6-C15 aryloxy or C4-C15 hetero-aryloxy group,
- R1 is a divalent C1-C20 organic group which may have a substituent group containing a heteroatom selected from oxygen, nitrogen and sulfur atoms, or R1 may form at least one cyclic structure with R,
- R2, R3 and R4 are each independently selected from the group consisting of substituted or unsubstituted straight, branched or cyclic C1-C20 alkyl, alkenyl and oxoalkyl groups, and substituted or unsubstituted C6-C18 aryl, aralkyl and aryloxoalkyl groups, or at least two of R2, R3 and R4 may bond together to form a ring with the sulfur atom.
A sulfonium salt having the general formula (2a):
- RC(═O)—R1—COOCH(CF3)CF2SO3−(R5(O)n)mPh′S+Ph2 (2a)
- wherein R is selected from the group consisting of a hydroxyl group, a substituted or unsubstituted straight, branched or cyclic C1-C20 alkyl group, a substituted or unsubstituted C6-C15 aryl or C4-C15 hetero-aryl group, a substituted or unsubstituted straight, branched or cyclic C1-C20 alkoxy group, and a substituted or unsubstituted C6-C15 aryloxy or C4-C15 hetero-aryloxy group,
- R1 is a divalent C1-C20 organic group which may have a substituent group containing a heteroatom selected from oxygen, nitrogen and sulfur atoms, or R1 may form at least one cyclic structure with R,
- R5 is a substituted or unsubstituted straight, branched or cyclic C1-C20 alkyl or alkenyl group, or a substituted or unsubstituted C6-C14 aryl group,
- m is an integer of 1 to 5, n is 0 or 1, Ph is phenyl, and Ph′ is a phenyl group in which a number “m” of hydrogen atoms are substituted by R5(O)n— groups.
A iodonium salt having the general formula (2b):
- RC(═O)—R1—COOCH(CF3)CF2SO3−[(R5(O)n)mPh′]2I+ (2b)
- wherein R is selected from the group consisting of a hydroxyl group, a substituted or unsubstituted straight, branched or cyclic C1-C20 alkyl group, a substituted or unsubstituted C6-C15 aryl or C4-C15 hetero-aryl group, a substituted or unsubstituted straight, branched or cyclic C1-C20 alkoxy group, and a substituted or unsubstituted C6-C15 aryloxy or C4-C15 hetero-aryloxy group,
- R1 is a divalent C1-C20 organic group which may have a substituent group containing a heteroatom selected from oxygen, nitrogen and sulfur atoms, or R1 may form at least one cyclic structure with R,
- R5 is a substituted or unsubstituted straight, branched or cyclic C1-C20 alkyl or alkenyl group, or a substituted or unsubstituted C6-C14 aryl group,
- m is an integer of 1 to 5, n is 0 or 1, and Ph′ is a phenyl group in which a number “m” of hydrogen atoms are substituted by R5(O)n— groups.
A N-sulfonyloxyimide compound having the general formula (3a):
- wherein R is selected from the group consisting of a hydroxyl group, a substituted or unsubstituted straight, branched or cyclic C1-C20 alkyl group, a substituted or unsubstituted C6-C15 aryl or C4-C15 hetero-aryl group, a substituted or unsubstituted straight, branched or cyclic C1-C20 alkoxy group, and a substituted or unsubstituted C6-C15 aryloxy or C4-C15 hetero-aryloxy group,
- R1 is a divalent C1-C20 organic group which may have a substituent group containing a heteroatom selected from oxygen, nitrogen and sulfur atoms, or R1 may form at least one cyclic structure with R,
- X and Y are each independently hydrogen or a substituted or unsubstituted C1-C6 alkyl group, or X and Y may bond together to form a saturated or unsaturated C6-C12 ring with the carbon atoms to which they are attached, and
- Z is a single bond, double bond, methylene group or oxygen atom.
An oxime sulfonate compound having the general formula (3b):
- wherein R is selected from the group consisting of a hydroxyl group, a substituted or unsubstituted straight, branched or cyclic C1-C20 alkyl group, a substituted or unsubstituted C6-C15 aryl or C4-C15 hetero-aryl group, a substituted or unsubstituted straight, branched or cyclic C1-C20 alkoxy group, and a substituted or unsubstituted C6-C15 aryloxy or C4-C15 hetero-aryloxy group,
- R1 is a divalent C1-C20 organic group which may have a substituent group containing a heteroatom selected from oxygen, nitrogen and sulfur atoms, or R1 may form at least one cyclic structure with R,
- q is 0 or 1,
- when q is 0, p is a substituted or unsubstituted C1-C20 alkyl group or a substituted or unsubstituted C6-C15 aryl group,
- when q is 1, p is a single bond, a substituted or unsubstituted C1-C20 alkylene group or a substituted or unsubstituted C6-C15 arylene group,
- EWG is a cyano, trifluoromethyl, perfluoroethyl, perfluoropropyl, 5H-perfluoropentyl, 6H-perfluorohexyl, nitro or methyl group, and when q is 1, two EWG's may bond together to form a ring of 6 carbon atoms with the carbon atoms to which they are attached.
Dependencies are inferred from the claim text.