# US 7,465,373 B2 · Unitary stratified composite

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- Number: US 7,465,373 B2
- Document ID: US7465373B2
- Status: Granted
- Kind: B2
- Application number: 11/381,693
- Filed: 2006-05-04
- Published: 2006-09-14
- Granted: 2008-12-16
- Earliest claimed: 1996-12-06
- Assignees: National Institute for Strategic Technology Acquisition and Commercialization
- Inventors: Peter A. Graef; Colin Elston; Daniel T. Bunker; Fred B. Howard; Jeffrey D. Mathews; Shahrokh A. Naieni; Charles E. Miller
- Web page: https://patentgrep.com/patent/US7465373B2

## CPC

- B32B 5/26: another layer {next to it} also being fibrous or filamentary {(relative arrangement of fibres or filaments of different layers B32B5/12)}
- A61F 13/531: having a homogeneous composition through the thickness of the pad (A61F13/538, A61F13/539 take precedence)
- A61F 13/534: having an inhomogeneous composition through the thickness of the pad (A61F13/538, A61F13/539 take precedence)
- A61F 13/537: characterised by a layer facilitating or inhibiting flow in one direction or plane, e.g. a wicking layer {(A61F13/538 takes precedence)}
- A61F 13/539: characterised by the connection of the absorbent layers with each other or with the outer layers
- B32B 5/04: characterised by a layer being specifically extensible by reason of its structure or arrangement {, e.g. by reason of the chemical nature of the fibres or filaments}
- B32B 2262/0253: Polyolefin fibres
- B32B 2262/0261: Polyamide fibres
- B32B 2262/0284: Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
- B32B 2262/04: Cellulosic plastic fibres, e.g. rayon
- B32B 2307/726: Permeability to liquids, absorption
- B32B 2307/73: Hydrophobic
- B32B 2555/02: Diapers or napkins
- Y10T 428/249943: Fiber is nonlinear [e.g., crimped, sinusoidal, etc.]
- Y10T 428/249949: Two or more chemically different fibers
- B32B: LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- A61F: FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS (dental prosthetics A61C)
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

An unitary stratified composite composed of a first stratum and a second stratum integrally connected by a transition zone is disclosed. The first stratum serves as a liquid acquisition stratum that rapidly acquires and then transfers liquid to the second stratum. The second stratum serves to withdraw liquid from the first stratum and further severs as a temporary storage stratum. Methods for forming the unitary stratified composite are also disclosed.

## Claims

### Claim 1

An absorbent article, comprising:
(a) a liquid pervious topsheet,
(b) an absorbent composite, comprising a first stratum, a second stratum, and a transition zone intermediate and coextensive with the first stratum and the second stratum;
the first stratum comprising hydrophobic fibers and a binder;
the second stratum comprising a binder and fibers selected from the group consisting of hydrophilic fibers, hydrophobic fibers, and mixtures thereof; and
the transition zone comprising fibers from the first stratum and the second stratum commingled substantially uniformly across the composite's width and along the composite's length;
(c) a storage stratum comprising a superabsorbent polymer; and
(d) a liquid impervious backsheet.

### Claim 2 (depends on 1)

The absorbent article of claim 1, wherein the hydrophobic fibers comprise synthetic fibers.

### Claim 3 (depends on 1)

The absorbent article of claim 1, wherein the hydrophilic fibers comprise crosslinked cellulosic fibers.

### Claim 4 (depends on 1)

The absorbent article of claim 1, wherein the binder is at least one of a bicomponent fiber or a wet strength agent.

### Claim 5 (depends on 1)

The absorbent article of claim 1, wherein the article is at least one of an infant diaper or an adult incontinence product.

### Claim 6

An absorbent article, comprising:
(a) a liquid pervious topsheet;
(b) an absorbent composite, comprising a first stratum, a second stratum, and a transition zone intermediate and coextensive with the first stratum and the second stratum;
the first stratum comprising first fibers and a binder,
the second stratum comprising second fibers and a binder; and
the transition zone comprising fibers from the first stratum and the second stratum commingled substantially uniformly across the composite's width and along the composite's length;
(c) a storage stratum comprising a superabsorbent polymer; and
(d) a liquid impervious backsheet.

### Claim 7 (depends on 6)

The absorbent article of claim 6, wherein the first fibers comprise synthetic fibers.

### Claim 8 (depends on 6)

The absorbent article of claim 6, wherein the second fibers comprise crosslinked cellulosic fibers.

### Claim 9 (depends on 6)

The absorbent article of claim 6, wherein the binder is at least one of a bicomponent fiber or a wet strength agent.

### Claim 10 (depends on 6)

The absorbent article of claim 6, wherein the article is at least one of an infant diaper or an adult incontinence product.

### Claim 11

An absorbent article, comprising:
(a) a liquid pervious topsheet,
(b) an absorbent composite, comprising a first stratum, a second stratum, and a transition zone intermediate and coextensive with the first stratum and the second stratum;
the first stratum comprising synthetic fibers and a binder;
the second stratum comprising crosslinked cellulosic fibers and a binder; and
the transition zone comprising fibers from the first stratum and the second stratum commingled substantially uniformly across the composite's width and along the composite's length;
(c) a storage stratum comprising a superabsorbent polymer; and
(d) a liquid impervious backsheet.

### Claim 12 (depends on 11)

The absorbent article of claim 11, wherein the binder is at least one of a bicomponent fiber or a wet strength agent.

### Claim 13 (depends on 11)

The absorbent article of claim 11, wherein the article is at least one of an infant diaper or an adult incontinence product.
