# US 7,465,241 B2 · Functionalized, crosslinked, rubber nanoparticles for use in golf ball castable thermoset layers > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 7,465,241 B2 - Document ID: US7465241B2 - Status: Granted - Kind: B2 - Application number: 11/690,424 - Filed: 2007-03-23 - Published: 2008-09-25 - Granted: 2008-12-16 - Earliest claimed: 2007-03-23 - Assignees: Acushnet Company - Inventors: Brian Comeau; Murali Rajagopalan; Michael J. Sullivan - Web page: https://patentgrep.com/patent/US7465241B2 ## CPC - A63B 37/0024: {Materials other than ionomers or polyurethane} - A63B 37/0093: {Moisture vapour transmission rate [MVTR]} - A63B 37/0031: {Hardness} - A63B 37/0033: {Thickness} - A63B 37/0045: {Thickness} - A63B 37/0064: {Diameter} - A63B 37/0065: {Deflection or compression} - A63B: APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT (apparatus for passive exercising, massage A61H) ## Abstract A golf ball including a core formed from a thermoset rubber material; and an outer cover layer having a water vapor transmission rate and formed from a polymer blend including a microgel having a Tg of −25° C. to −15° C. formed from a monomer, a co-monomer, and an initiator; and a castable thermoset material; wherein the microgel is present in an amount sufficient to lower the water vapor transmission rate by 30% or more. ## Claims ### Claim 1 A golf ball comprising: a core comprising a thermoset rubber material; and an outer cover layer having a water vapor transmission rate and comprising a polymer blend comprising a microgel having a Tg of −25° C. to −15° C. formed from a monomer, a co-monomer, and an initiator; and a castable thermoset material comprising polyurea; wherein the microgel is present in an amount sufficient to lower the water vapor transmission rate by 30% or more. ### Claim 2 (depends on 1) The golf ball of claim 1, wherein the microgel is functionalized with a reactive group. ### Claim 3 (depends on 2) The golf ball of claim 2, wherein the reactive groups comprise hydroxyl, anhydrides, epoxies, isocyanates, amines, acids, amides, or nitriles. ### Claim 4 (depends on 3) The golf ball of claim 3, wherein the reactive groups comprise anhydrides, hydroxyl, amines, isocyanates, or epoxies. ### Claim 5 (depends on 1) The golf ball of claim 1, wherein the outer cover layer has material hardness of 60 Shore D or less. ### Claim 6 (depends on 1) The golf ball of claim 1, wherein the monomer comprises butadiene, styrene, esters of acrylic or methacrylic acid, acrylic or methacrylic acid, hydroxyethyl acrylate or hydroxyethyl methacrylate, or hydroxybutyl acrylate or hydroxybutyl methacrylate. ### Claim 7 (depends on 1) The golf ball of claim 1, wherein the co-monomer comprises neopentyl glycol, trimethylol propane, pentaerythritol, triallyl trimellitate, divinyl benzene, di and triacrylates including urethane or urea diacrylate or methacrylate and triacrylate or methacrylate, or hydroxyl terminated polybutadiene. ### Claim 8 (depends on 1) The golf ball of claim 1, wherein the initiator comprises dicumyl peroxide; t-butylcumyl peroxide; bis-(t-butylperoxyisopropyl)benzene; di-t-butyl peroxide; 2,5-dimethylhexane-2,5-dihydroperoxide; 2,5-dimethylhexyne-3,2,5-dihydroperoxide; dibenzoyl peroxide; bis-(2,4-dichlorobenzoyl)peroxide; t-butyl perbenzoate; organic azo compounds; di- and polymercapto compounds; or mercapto-terminated polysulfide rubbers. ### Claim 9 (depends on 8) The golf ball of claim 8, wherein the initiator comprises dicumyl peroxide; t-butylcumyl peroxide; bis-(t-butylperoxyisopropyl)benzene; or di-t-butyl peroxide. ### Claim 10 (depends on 1) The golf ball of claim 1, wherein the core comprises a center having an outer diameter of 0.5 inches to 1.3 inches and an intermediate layer disposed between the center and the outer cover layer having a thickness of 0.025 inches to 0.5 inches. ### Claim 11 (depends on 1) The golf ball of claim 1, wherein the microgel has a swelling index in toluene at 23° C. of 40 or less. ### Claim 12 (depends on 1) The golf ball of claim 1, wherein the microgel has an average particle diameter of 5 nm to 500 nm. ### Claim 13 (depends on 12) The golf ball of claim 12, wherein the microgel has an average particle diameter of 40 nm to 100 nm. ### Claim 14 (depends on 1) The golf ball of claim 1, wherein the core has an Atti compression of 50 to 100 and the outer cover layer has a thickness of 0.015 inches to 0.045 inches. ### Claim 15 A golf ball comprising: a core comprising a thermoset rubber material or a fully-neutralized ionomer; an outer cover layer having a thickness of 0.015 inches to 0.06 inches; and a thermoplastic inner cover layer disposed between the core and outer cover layer; wherein the outer cover layer has a thickness of 0.015 inches to 0.06 inches and comprises a polymer blend comprising a microgel having a Tg of −25° C. to −15° C. formed from a monomer, a co-monomer, and an initiator; and a castable thermoset polyurea; and wherein the microgel is present in an amount of 2.5 phr to 25 phr. ### Claim 16 A golf ball comprising: a core comprising a center and an outer core layer; a castable polyurea outer cover layer having a thickness of 0.015 inches to 0.06 inches; and an inner cover layer disposed between the core and outer cover layer, the inner cover layer having a thickness of 0.015 inches to 0.06 inches; wherein the inner and outer cover layers comprise a polymer blend comprising a microgel having a Tg of −25° C. to −15° C. formed from a monomer, a co-monomer, and an initiator; the microgel being present in an amount of 2.5 phr to 25 phr.