# US 7,461,685 B2 · Heat exchanger > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 7,461,685 B2 - Document ID: US7461685B2 - Status: Granted - Kind: B2 - Application number: 11/602,726 - Filed: 2006-11-21 - Published: 2007-06-14 - Granted: 2008-12-09 - Earliest claimed: 2005-12-09 - Assignees: Denso Corporation - Inventors: Alastair Overbury; Martin Timmins; Adrian Mincher - Web page: https://patentgrep.com/patent/US7461685B2 ## CPC - F28D 1/05366: {Assemblies of conduits connected to common headers, e.g. core type radiators} - F28F 9/185: {with additional preformed parts} - F28D 2021/0082: {Charged air coolers} - F28F 2225/04: for conduits - Y10S 165/906: Reinforcement - F28D: HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT (fluid heaters having heat generating means and heat transferring means F24H; furnaces F27; details of heat-exchange apparatus of general) - F28F: DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION (water and air traps, air venting F16) - Y10S: TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS ## Abstract A heat exchanger has a header plate with a plurality of openings and a plurality of tubes each having an end portion inserted into one of the plurality of openings in the header plate. Each of the plurality of tubes has a generally rectangular cross-section and a longitudinal axis. An end portion of at least some of the plurality of tubes is stiffened by a respective stiffening part. Each stiffening part includes two reinforcing elements positioned opposite each other abutting an inner surface of the tubes. Each reinforcing element also includes a back portion and two side portions extending from the back portion and a connecting member connecting the side portions of the reinforcing elements. ## Claims ### Claim 1 A heat exchanger comprising: a header plate comprising a plurality of openings: a plurality of tubes, each tube having an end portion inserted into one of the plurality of openings in the header plate, each of the plurality of tubes having a generally rectangular cross-section and a longitudinal axis, wherein the end portion of at least some of the plurality of tubes is stiffened by a respective stiffening part, and wherein each stiffening part comprises: two reinforcing elements positioned opposite each other abutting an inner surface of the same tube, each reinforcing element comprising a back portion and two side portions extending from the back portion; and at least one connecting member directly connecting the side portions of said two reinforcing elements. ### Claim 2 (depends on 1) A heat exchanger according to claim 1, wherein the back portion of at least one of the two reinforcing elements comprises a groove parallel to the longitudinal axis of the tube. ### Claim 3 (depends on 1) A heat exchanger according to claim 1, wherein the side portions of the two reinforcing elements are tapered in a direction parallel to the longitudinal axis such that the distance they extend from the back portion is smaller the greater distance the side portions extend from the end of the tube. ### Claim 4 (depends on 1) A heat exchanger according to claim 1, wherein the at least one connecting member connects only an upper part of the side portions and is offset from the side portions such that the connecting member abuts an end surface of the tube. ### Claim 5 (depends on 1) A heat exchanger according to claim 1, wherein the at least one connecting member connects a side portion of each reinforcing element. ### Claim 6 (depends on 1) A heat exchanger according to claim 1, wherein the at least one connecting member comprises a first connecting member connecting a first side portion of each reinforcing element and a second connecting member connecting a second side portion of each reinforcing element. ### Claim 7 (depends on 6) A heat exchanger according to claim 6, further comprising a brace member extending between the first and second connecting members. ### Claim 8 (depends on 1) A heat exchanger according to claim 1, wherein the at least one connecting member comprises a deformable portion to allow the distance between the two reinforcing elements to be altered. ### Claim 9 (depends on 8) A heat exchanger according to claim 8, wherein the deformable portion is formed by a central section of the connecting member, said central section having the form of an arc around an axis parallel to the longitudinal axis. ### Claim 10 (depends on 1) A heat exchanger according to claim 1, wherein the stiffening part comprises four reinforcing elements, two of the four reinforcing elements positioned opposite each other abutting an inner surface a first tube, and the other two of the four reinforcing elements positioned opposite each other abutting an inner surface of a second tube adjacent to the first tube, each reinforcing element comprising a back portion and two side portions extending from the back portion and wherein there is one connecting member that connects all of four reinforcing elements. ### Claim 11 (depends on 1) A heat exchanger according to claim 1, wherein the side portions of the reinforcing elements are spaced a greater distance apart than the width of the tube. ### Claim 12 (depends on 1) A heat exchanger according to claim 1, wherein the reinforcing elements and the at least one connecting member define a substantially planar upper edge. ### Claim 13 A heat exchanger comprising: a header plate comprising a plurality of openings: a plurality of tubes each having an end portion inserted into one of the plurality of openings in the header plate, each of the plurality of tubes having a generally rectangular cross-section and a longitudinal axis, wherein the end portion of at least some of the plurality of tubes is stiffened by a respective stiffening part, and wherein each stiffening part comprises: two reinforcing elements positioned opposite each other abutting an inner surface of the tube, each reinforcing element comprising a back portion and two side portions extending from the back portion; and at least one connecting member connecting the side portions of the reinforcing elements; wherein the stiffening part comprising single connecting member connecting one side portion of each reinforcing element. ### Claim 14 A heat exchanger comprising: a header plate comprising a plurality of openings: a plurality of tubes each having an end portion inserted into one of the plurality of openings in the header plate, each of the plurality of tubes having a generally rectangular cross-section and a longitudinal axis, wherein the end portion of at least some of the plurality of tubes is stiffened by a respective stiffening part, and wherein each stiffening part comprises: two reinforcing elements positioned opposite each other abutting an inner surface of the tube, each reinforcing element comprising a back portion and two side portions extending from the back portion; and at least one connecting member connecting the side portions of the reinforcing elements; wherein there are two connecting members for connecting both side portions of the two reinforcing elements to the respective opposite side portions, and the heat exchanger further comprises: a brace member extending between the two connecting members. ### Claim 15 A heat exchanger comprising: a header plate comprising a plurality of openings: a plurality of tubes each having an end portion inserted into one of the plurality of openings in the header plate, each of the plurality of tubes having a generally rectangular cross-section and a longitudinal axis, wherein the end portion of at least some of the plurality of tubes is stiffened by a respective stiffening part, and wherein each stiffening part comprises: two reinforcing elements positioned opposite each other abutting an inner surface of the tube, each reinforcing element comprising a back portion and two side portions extending from the back portion; and at least one connecting member connecting the side portions of the reinforcing elements; wherein the at least one connecting member comprises a deformable portion to allow the distance between the reinforcing elements to be altered; and the deformable portion is formed by a central section of the connecting member, said central section having the form of an arc around an axis parallel to the longitudinal axis. ### Claim 16 A heat exchanger comprising: a header plate comprising a plurality of openings: a plurality of tubes each having an end portion inserted into one of the plurality of openings in the header plate, each of the plurality of tubes having a generally rectangular cross-section and a longitudinal axis, wherein the end portion of at least some of the plurality of tubes is stiffened by a respective stiffening part, and wherein each stiffening part comprises: two reinforcing elements positioned opposite each other abutting an inner surface of the tube, each reinforcing element comprising a back portion and two side portions extending from the back portion; and at least one connecting member connecting the side portions of the reinforcing elements; wherein the stiffening part comprises four reinforcing elements, two of the four reinforcing elements positioned opposite each other abutting an inner surface a first tube, and the other two of the four reinforcing elements positioned opposite each other abutting an inner surface of a second tube adjacent to the first tube, each reinforcing element comprising a back portion and two side portions extending from the back portion and wherein there is one connecting member that connects all of four reinforcing elements.