Optical module and method of making the same and method of adjusting rotation angle of optical fiber

A method of making an optical module, comprising:

• rotating a polarization-maintaining optical fiber, with no load applied, around an optical axis relative to a light source enclosed in an enclosure, so as to set the polarization-maintaining optical fiber in an attitude of a specific rotation angle position for establishing an initial maximum extinction ratio;
• changing a load applied to the polarization-maintaining optical fiber of the attitude so as to find a maximum extinction ratio and a minimum extinction ratio of the polarization-maintaining optical fiber of the attitude;
• applying the load for establishment of the maximum extinction ratio to the polarization-maintaining optical fiber during a relative rotation between the light source and the polarization-maintaining optical fiber, thereby providing a first characteristic curve presenting values of extinction ratio for relative rotation angles;
• applying the load for establishment of the minimum extinction ratio to the polarization-maintaining optical fiber during a relative rotation between the light source and the polarization-maintaining optical fiber, thereby providing a second characteristic curve presenting values of extinction ratio for relative rotation angles;
• establishing a specific relative rotation angle between the light source and the polarization-maintaining optical fiber, the specific relative rotation angle corresponding to an intersection point between the first and second characteristic curves;
• and
• fixing the polarization-maintaining optical fiber to the enclosure.

A method of making an optical module, comprising:

• rotating an optical fiber relative to a light source so as to measure values of a first extinction ratio for relative rotation angles between the light source and the optical fiber;
• determining a reference relative rotation angle among the relative rotation angles based on the values of the first extinction ratio, a maximum value of the first extinction ratio being established at the reference relative rotation angle;
• establishing the maximum relative rotation angle between the light source and the optical fiber;
• applying a load to the optical fiber so as to measure values of a second extinction ratio for variety of loads;
• determining a first load and a second load based on the values of the second extinction ratio, the first load corresponding to a maximum value of the second extinction ratio, the second load corresponding to a minimum value of the second extinction ratio;
• applying the first load to the optical fiber during a relative rotation between the light source and the optical fiber so as to measure values of a third extinction ratio for relative rotation angles;
• applying the second load to the optical fiber during a relative rotation between the light source and the optical fiber so as to measure values of a fourth extinction ratio for relative rotation angles;
• determining a specific relative rotation angle establishing the third extinction ratio equal to the fourth extinction ratio;
• and
• establishing the specific relative rotation angle between the light source and the optical fiber, for fixing the optical fiber relative to the light source.

A method of adjusting rotation angle of an optical fiber, comprising:

• rotating a polarization-maintaining optical fiber, with no load applied, around an optical axis relative to a light source, so as to set the polarization-maintaining optical fiber in an attitude of a rotation angle position for establishing an initial maximum extinction ratio;
• changing a load applied to the polarization-maintaining optical fiber of the attitude so as to find a maximum extinction ratio and a minimum extinction ratio of the polarization-maintaining optical fiber of the attitude;
• applying the load for establishment of the maximum extinction ratio to the polarization-maintaining optical fiber during a relative rotation between the light source and the polarization-maintaining optical fiber, thereby providing a first characteristic curve presenting values of an extinction ratio for relative rotation angles;
• applying the load for establishment of the minimum extinction ratio to the polarization-maintaining optical fiber during a relative rotation between the light source and the polarization-maintaining optical fiber, thereby providing a second characteristic curve presenting values of an extinction ratio for relative rotation angles;
• and
• establishing a relative rotation angle between the light source and the polarization-maintaining optical fiber, the relative rotation angle corresponding to an intersection point between the first and second characteristic curves.

A method of adjusting rotation angle of an optical fiber, comprising:

• changing a relative rotation angle between a first optical unit and a second optical unit so as to measure values of a first extinction ratio for relative rotation angles;
• setting a reference relative rotation angle between the first optical unit and the second optical unit, the reference relative rotation angle being selected from the relative rotation angles for establishment of a maximum value of the first extinction ratio based on the values of the first extinction ratio;
• changing a load applied to the first optical unit so as to measure values of a second extinction ratio for variety of loads;
• applying a first load or a second load to the first optical unit based on measured values of the second extinction ratio during a relative rotation between the first optical unit and the second optical unit so as to measure values of an extinction ratio for relative rotation angles, the first load corresponding to a maximum value of the second extinction ratio, the second load corresponding to a minimum value of the second extinction ratio;
• and
• setting the first optical unit and the second optical unit at the relative rotation angle corresponding to a third extinction ratio equal to a fourth extinction ration, the third extinction ratio being established in response to application of the first load to the first optical unit, the fourth extinction ratio being established in response to application of the second load to the first optical unit.

An apparatus for adjusting rotation angle of an optical unit, comprising:

• a holding member for holding a polarization-maintaining optical fiber for rotation relative to a light source around an optical axis;
• a load measuring unit applying a load to the polarization-maintaining optical fiber and measuring the load;
• an extinction ratio measuring unit connected to the polarization-maintaining optical fiber, the extinction ratio measuring unit designed to measure an extinction ratio of the polarization-maintaining optical fiber;
• and
• a controlling circuit connected to the load measuring unit and the extinction ratio measuring unit, the controlling circuit designed to determine a predetermined relative rotation angle between the light source and the polarization-maintaining optical fiber, wherein
• the predetermined rotation angle position is defined based on an intersection point between a first characteristic curve and a second characteristic curve,
• the first characteristic curve presenting values of extinction ratio for relative rotation angles, respectively, between the light source and the polarization-maintaining optical fiber in a condition where the polarization-maintaining optical fiber exhibits a maximum extinction ratio in response to application of a load when the polarization-maintaining optical fiber takes a specific attitude of a specific rotation angle position around the optical axis, the specific rotation angle position presenting the polarization-maintaining optical fiber exhibiting a maximum extinction ratio with no load applied, and
• the second characteristic curve presenting values of extinction ratio for relative rotation angles, respectively, between the light source and the polarization-maintaining optical fiber in a condition where the polarization-maintaining optical fiber exhibits a minimum extinction ratio in response to application of a load when the polarization-maintaining optical fiber takes the specific attitude of the specific rotation angle position around the optical axis.

A computer-readable storage medium containing program instructions controlling a processor to adjust rotation angle of an optical fiber, by:

• outputting a control signal specifying a rotation of a polarization-maintaining optical fiber relative to a light source around an optical axis;
• determining a reference relative rotation angle between the light source and the polarization-maintaining optical fiber, the reference relative rotation angle representing an initial maximum extinction ratio of the polarization-maintaining optical fiber, with no load applied, in response to an output of the control signal;
• outputting an alignment signal specifying an attitude of the polarization-maintaining optical fiber around the optical axis based on the reference relative rotation angle;
• obtaining a maximum extinction ratio of the polarization-maintaining optical fiber in response to a change of the load applied to the polarization-maintaining optical fiber after an output of the alignment signal;
• obtaining a minimum extinction ratio of the polarization-maintaining optical fiber in response to a change of the load applied to the polarization-maintaining optical fiber after the output of the alignment signal;
• obtaining a first characteristic curve based on the load for establishment of the maximum extinction ratio, the first characteristic curve presenting a relation between the extinction ratio and a relative rotation angle between the light source and the polarization-maintaining optical fiber;
• obtaining a second characteristic curve based on the load for establishment of the minimum extinction ratio, the second characteristic curve presenting a relation between the extinction ratio and the relative rotation angle between the light source and the polarization-maintaining optical fiber;
• and
• obtaining a specific relative rotation angle corresponding to an intersection point between the first characteristic curve and the second characteristic curve.