Perpendicular head with trailing shield and rhodium gap process
AssigneeHitachi Global Storage Technologies Netherlands B.V.
InventorsYunxiao Gao, Hung-Chin Guthrie, Ming Jiang, Sue Siyang Zhang
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Abstract
A perpendicular write head including a main pole and a trailing shield, the main pole being made of a diamond-like carbon (DLC) layer as hard mask and a rhodium (Rh) layer as shield gap, both DLC and Rh layers being CMP stop layers so as to avoid corner rounding and damage from chemical mechanical planarization (CMP) process, the DLC layer being removed by reactive ion etching (RIE) to create a trench, the trailing shield being deposited into the trench for self alignment.
Claims13
A method of manufacturing a perpendicular write head comprising:
- forming a laminate layer;
- forming a metal layer upon the laminate layer;
- forming a diamond-like carbon (DLC) layer upon the metal layer;
- forming a durimide layer upon the diamond-like carbon layer;
- forming a hard mask layer upon the durimide layer;
- forming an anti-reflective layer upon the hard mask layer;
- forming an image resist layer upon the anti-reflective layer;
- performing a reactive ion milling to transfer a pattern from the image resist layer to the anti-reflective layer, and then to the hard mask layer, and finally to the durimide and the DLC layer, leaving the hard mask layer, the durimide layer and a DLC layer;
- performing ion milling to remove the hard mask layer;
- depositing alumina that covers the top and sides of the durimide layer and surrounds the DLC layer and hard mask layer;
- performing chemical mechanical planarization (CMP) process to remove the alumina deposited on the top and sides of the durimide layer and the durimide layer;
- and
- reactive ion etching (RIE) to remove the DLC layer for creating a trench for deposition of trailing shield.
Dependencies are inferred from the claim text.