# US 7,407,846 B2 · Thin film transistor, display device and their production

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- Number: US 7,407,846 B2
- Document ID: US7407846B2
- Status: Granted
- Kind: B2
- Application number: 11/672,908
- Filed: 2007-02-08
- Published: 2007-06-07
- Granted: 2008-08-05
- Earliest claimed: 2003-09-04
- Assignees: Hitachi, Ltd.
- Inventors: Masahiko Ando; Masatoshi Wakagi; Hiroshi Sasaki
- Web page: https://patentgrep.com/patent/US7407846B2

## CPC

- H10K 10/466: {Lateral bottom-gate IGFETs comprising only a single gate}
- B82Y 10/00: Nanotechnology for information processing, storage or transmission, e.g. quantum computing or single electron logic
- B82Y 30/00: Nanotechnology for materials or surface science, e.g. nanocomposites
- H10K 10/476: {comprising at least one organic layer and at least one inorganic layer}
- H10K 71/191: {characterised by provisions for the orientation or alignment of the layer to be deposited}
- H10K 71/60: Forming conductive regions or layers, e.g. electrodes
- H10K 71/621: {Providing a shape to conductive layers, e.g. patterning or selective deposition}
- H10K 85/113: {Heteroaromatic compounds comprising sulfur or selene, e.g. polythiophene}
- H10K 85/115: {Polyfluorene; Derivatives thereof}
- H10K: ORGANIC ELECTRIC SOLID-STATE DEVICES
- B82Y: SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES

## Abstract

The present method prevents malfunctions in switching caused by a light leakage current in an active matrix type thin film transistor substrate for a liquid crystal display and prevents display failures, by selectively disposing a self assembled monolayer film in a gate electrode-projected region of the surface of an insulator film with high definition, and by selectively improving the orientation order of an organic semiconductor film only in the gate electrode-projected region without improving the order at an irradiated portion with light outside the gate electrode-projected region.

## Claims

### Claim 1

A method for manufacturing a thin film transistor comprising the steps of:
forming a gate electrode on a substrate,
forming an insulation film on the gate electrode,
forming a self assembled monolayer film within a gate electrode-projected region and on the insulation film,
forming a semiconductor film on the insulation film and the self assembled monolayer film, the semiconductor film being composed of an aggregate of organic semiconductor molecules, and
forming a source electrode and drain electrode on the insulation film and the semiconductor film.

### Claim 2 (depends on 1)

The method according to claim 1, wherein the self assembled monolayer film is formed in approximately the same pattern shape as the gate electrode.

### Claim 3 (depends on 1)

The method according to claim 1, wherein the step of forming the self assembled monolayer film within the gate electrode-projected region includes the sub-steps of:
forming the self assembled monolayer film on the insulation film,
applying a photoresist onto the self assembled monolayer film,
exposing the applied photoresist to light through a photomask that shades a gate electrode-projected region, and removing the photoresist formed in the region outside the gate electrode-projected region,
etching and removing the self assembled monolayer film formed in the region outside the gate electrode-projected region using a pattern of the photoresist as a mask, and
removing the photoresist.

### Claim 4 (depends on 1)

The method according to claim 1, wherein the steps of forming the self assembled monolayer film includes the sub-steps of:
forming the self assembled monolayer film on the insulation film,
applying photoresist onto the self assembled monolayer film,
exposing the applied photoresist to light from a side of the substrate opposite to a side on which the gate electrode is formed, and removing the photoresist formed in the region outside the gate electrode-projected region,
etching and removing the self assembled monolayer film formed in the region outside the gate electrode-projected region using a pattern of the photoresist as a mask, and
removing the photoresist.

### Claim 5 (depends on 1)

The method according to claim 1, wherein the steps of forming the self assembled monolayer film includes the sub-steps of:
forming the self assembled monolayer film on the insulation film, and
exposing the substrate to light from a side of the substrate opposite to a side on which the gate electrode is formed, and removing the self assembled monolayer film formed in the region outside the gate electrode-projected region.

### Claim 6 (depends on 5)

The method according to claim 5, wherein the self assembled monolayer film is composed of a photodecomposable material which is decomposed and removed by a light with a wavelength transmitting the substrate and the insulation film.

### Claim 7

A method for manufacturing a thin film transistor comprising the steps of:
forming a gate electrode on a substrate,
forming an insulation film on the gate electrode,
forming a self assembled monolayer film within a gate electrode-projected region and on the insulation film,
applying and burning an electroconductive ink on the insulation film to form a source electrode and drain electrode,
forming a semiconductor film on the source electrode and drain electrode and on the self assembled monolayer film, the semiconductor film being composed of an aggregate of organic semiconductor molecules.

### Claim 8 (depends on 7)

The method according to claim 7, wherein the self assembled monolayer film is formed in approximately the same pattern shape as the gate electrode.

### Claim 9 (depends on 7)

The method according to claim 7, wherein the step of forming the self assembled monolayer film within the gate electrode-projected region includes the sub-step of:
forming the self assembled monolayer film on the insulation film,
applying a photoresist onto the self assembled monolayer film,
exposing the applied photoresist to light through a photomask that shades a gate electrode-projected region, and
removing the photoresist formed in the region outside the gate electrode-projected region,
etching and removing the self assembled monolayer film formed in the region outside the gate electrode-projected region using a pattern of the photoresist as a mask, and
removing the photoresist.

### Claim 10 (depends on 7)

The method according to claim 7, wherein the step of forming the self assembled monolayer film within the gate electrode-projected region includes the sub-steps of:
forming the self assembled monolayer film on the insulation film,
applying the photoresist onto the self assembled monolayer film,
exposing the applied photoresist to light from a side of the substrate opposite to a side on which the gate electrode is formed, and removing the photoresist formed in the region outside the gate electrode-projected region,
etching and removing the self assembled monolayer film formed in the region outside the gate electrode-projected region using a pattern of the photoresist as a mask, and
removing the photoresist.

### Claim 11 (depends on 7)

The method according to claim 7, wherein the step of forming the self assembled monolayer film within the gate electrode-projected region includes the sub-steps of:
forming the self assembled monolayer film on the insulation film,
exposing the substrate to light from a side of the substrate opposite to a side on which the gate electrode is formed, and removing the self assembled monolayer film formed in the region outside the gate electrode-projected region.

### Claim 12 (depends on 11)

The method according to claim 11, wherein the self assembled monolayer film is composed of a photodecomposable material which is decomposed and removed by a light with a wavelength transmitting the substrate and the insulation film.
