# US 7,407,824 B2 · Guard ring for improved matching

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- Number: US 7,407,824 B2
- Document ID: US7407824B2
- Status: Granted
- Kind: B2
- Application number: 11/748,569
- Filed: 2007-05-15
- Published: 2007-09-13
- Granted: 2008-08-05
- Earliest claimed: 2004-09-14
- Assignees: Agere Systems Inc.
- Inventors: Daniel Charles Kerr; Roscoe T. Luce; Michele Marie Jamison; Alan Sangone Chen; William A. Russell
- Web page: https://patentgrep.com/patent/US7407824B2

## CPC

- H10P 76/20: of masks comprising organic materials
- H10W 42/00: Arrangements for protection of devices (arrangements for thermal protection H10W40/00)
- Y10S 438/942: Masking
- Y10S 438/947: Subphotolithographic processing
- Y10S 438/95: Multilayer mask including nonradiation sensitive layer
- H10P: GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10W: GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
- Y10S: TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS

## Abstract

A semiconductor manufacturing method comprises forming a leveling guard ring defining an interior area into which are fabricated one or more devices. In certain embodiments two or more matched devices, such as in a common centroid layout, are fabricated in the interior area. The guard ring is formed on at least one particular layer for a particular processing step. By the guard ring overwhelming the effect of local features' elevation differences, photoresist thereafter applied consequently has a more uniform height across the interior area, resulting in more uniform devices. In some embodiments, a plurality of guard rings enclosing respective arrays of matched devices are arranged over the surface of a semiconductor wafer, spaced apart so as to be not local to one another. Based on the equalizing effect by each of the guard rings, the respective devices arranged in the interior areas are more evenly matched to equivalent devices in far-spaced guard rings. Thus, both local and global matching are achieved.

## Claims

### Claim 1

During fabrication of an integrated circuit on a semiconductor wafer, a method for reducing photoresist thickness variation over a first specified area of a patterned circuit on the wafer comprising the steps of:
a. forming a first leveling guard ring wall around a first specified area of a semiconductor wafer defining an interior area; and
b. applying photoresist within the first leveling guard ring wall and over the first specified area in said interior area, wherein said photoresist substantially fills an unoccupied volume within said guard ring wall in said interior area.

### Claim 2 (depends on 1)

The method of claim 1 additionally comprising fabricating one or more devices in the first specified area.

### Claim 3 (depends on 1)

The method of claim 1 additionally comprising fabricating in the first specified area an array of two or more devices in a common centroid pattern.

### Claim 4 (depends on 1)

The method of claim 1 forming the first leveling guard ring wall to a height sufficient to reduce the effect of surrounding features' elevations on uniformity of photoresist thickness within the first specified area.

### Claim 5 (depends on 4)

The method of claim 4 wherein the height is substantially equal to a height of photoresist-flow-disturbing components on the patterned circuit.

### Claim 6 (depends on 1)

The method of claim 1 additionally comprising adding interconnecting features through the first leveling guard ring wall.

### Claim 7 (depends on 1)

The method of claim 1 additionally comprising adding interconnecting features over the first leveling guard ring wall.

### Claim 8 (depends on 1)

The method of claim 1, additionally comprising forming at least one additional leveling guard ring wall around, respectively, at least one additional specified area, and fabricating in each of the at least one additional specified area(s) an array of two or more devices.

### Claim 9 (depends on 3)

The method of claim 3, additionally comprising forming at least one additional leveling guard ring wall around, respectively, at least one additional specified area, and fabricating in each of the at least one additional specified area(s) an array of two or more devices in a common centroid pattern.

### Claim 10

A method of fabrication for a semiconductor wafer comprising:
a. designing an arrangement of integrated circuit features including features within a first specified area;
b. forming a first leveling guard ring wall around the first specified area defining an interior area;
c. applying a photoresist layer within the first leveling guard ring wall and over the features within the first specified area in said interior area, wherein said photoresist substantially fills an unoccupied volume within said guard ring wall in said interior area; and
d. imaging the photoresist layer to define features within the first specified area in said interior area.

### Claim 11 (depends on 10)

The method of claim 10, designing features within the first specified area in a common centroid pattern.

### Claim 12 (depends on 10)

The method of claim 10, the designing additionally comprising determining a location for the leveling guard ring wall based on analysis of elevations of features local to the first specified area, the analysis lessening the effects of the elevations on variation in thickness of the photoresist layer.

### Claim 13 (depends on 10)

The method of claim 10, additionally comprising forming at least one additional leveling guard ring wall around an additional specified area comprising features within.

### Claim 14 (depends on 13)

The method of claim 13, additionally designing the features within the additional specified area in a common centroid pattern.

### Claim 15

During fabrication of an integrated circuit on a semiconductor wafer, a method for reducing photoresist thickness variation comprising the steps of:
a. forming a leveling guard ring wall around a specified area, the guard ring wall comprising an array of features formed around the specified area defining an interior area; and
b. applying photoresist within the leveling guard ring wall and over the specified area, wherein said photoresist substantially fills an unoccupied volume within said guard ring wall in said interior area;
wherein the guard ring wall reduces photoresist thickness variation within the specified area.

### Claim 16 (depends on 15)

The method of claim 15 wherein the array of features formed around the specified area is comprised of devices selected from the group consisting of transistors, resistors, capacitors, and diodes.

### Claim 17 (depends on 15)

The method of claim 15 additionally comprising fabricating one or more devices in the first specified area.

### Claim 18 (depends on 15)

The method of claim 15 additionally comprising fabricating in the first specified area an array of two or more devices in a common centroid pattern.

### Claim 19 (depends on 15)

The method of claim 15, additionally comprising designing the integrated circuit to comprise a plurality of specified areas globally spaced across the integrated circuit.
