# US 7,407,397 B2 · Lever-type connector and connector assembly

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- Number: US 7,407,397 B2
- Document ID: US7407397B2
- Status: Granted
- Kind: B2
- Application number: 11/713,275
- Filed: 2007-03-02
- Published: 2007-09-06
- Granted: 2008-08-05
- Earliest claimed: 2006-03-02
- Assignees: Sumitomo Wiring Systems, Ltd.
- Inventors: Yukihiro Fukatsu; Hiroshi Shimahata
- Web page: https://patentgrep.com/patent/US7407397B2

## CPC

- H01R 13/62938: {Pivoting lever comprising own camming means}
- H01R 13/62955: {Pivoting lever comprising supplementary/additional locking means}
- H01R: ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS

## Abstract

A female housing (1) is formed with a lever accommodating space (21). Two supporting shafts (34) project coaxially from the upper and lower inner surfaces of the lever accommodating space (21) to face each other while defining a clearance therebetween. A lever (3) is formed with a mount hole (27), and the supporting shafts (34) are fit rotatably into the mount hole (27) while forcibly widening the clearance between the supporting shafts (34). The clearance between the supporting shafts (34) is wider at an entrance side and narrower at an exit side with respect to an assembling direction. Thus, the detachment of the lever is resisted while resistance during an assembling operation is suppressed.

## Claims

### Claim 1

A lever-type connector, comprising:
a housing connectable with a mating housing;
a lever rotatably provided on the housing and having a cam formed in at least one side surface thereof, the cam being engageable with a mating cam on the mating housing to display a cam action for connecting the housing with the mating housing; and
the housing being formed with at least one rotation support having a clearance that can be widened as the lever is assembled and is narrowed after the lever is assembled, so that the rotation support rotatably supports a central part of rotation of the lever by holding the lever in a thickness direction, and the clearance gradually narrows from an entrance side toward an exit side with respect to an assembling direction of the lever.

### Claim 2 (depends on 1)

The lever-type connector of claim 1, wherein the cam is arranged before the central part of rotation with respect to the assembling direction.

### Claim 3 (depends on 2)

The lever-type connector of claim 2, wherein a specified lengthwise area of the cam extends substantially along the assembling direction of the lever into the housing.

### Claim 4 (depends on 1)

The lever-type connector of claim 1, wherein the lever is recessed substantially at the central part of rotation to form a mount hole.

### Claim 5 (depends on 4)

The lever-type connector of claim 4, wherein the rotation support includes projections opposed to each other in the thickness direction of the lever and fittable into the mount hole while defining a clearance.

### Claim 6 (depends on 4)

The lever-type connector of claim 4, wherein the rotation support is formed with at least one detachment preventing surface (40) that contact the wall of the mount hole when a force is exerted from the mating cam to the cam to push back the lever in a direction opposite to the assembling direction as the lever is rotated.

### Claim 7 (depends on 1)

The lever-type connector of claim 1, wherein the cam comprises a cam groove, the entrance of the cam groove being on an axis of symmetry passing the mount hole of the lever when the lever is at the standby position.

### Claim 8 (depends on 1)

The lever-type connector of claim 1, wherein at least one resilient locking piece is provided for holding the lever at the standby position, wherein the resilient locking piece being arranged at a position on the lever adjacent to the entrance of the cam groove.

### Claim 9 (depends on 1)

The lever-type connector of claim 1, wherein disengagement ribs project at the widthwise sides of the mating cam and extend substantially in a connecting direction of the housing with the mating housing, the disengagement rib(s) being configured to free the lever partly locked in its standby state.

### Claim 10 (depends on 1)

A lever-type connector assembly comprising the lever-type connector of claim 1 and a mating housing connectable therewith.

### Claim 11

A connector, comprising a housing having opposite front and rear ends, cavities extending between the front and rear ends for receiving terminal fittings, a lever accommodating space extending between the front and rear ends, an inner rotation support extending outwardly in the lever accommodating space and outer rotation support extending inwardly in lever accommodating space, the inner and outer rotation supports being substantially coaxially aligned and spaced from one another, a spacing between the inner and outer rotation supports varying in a rear to front direction.

### Claim 12 (depends on 11)

The connector of claim 11, wherein the spacing between the rotation supports is a maximum at a rear position on the rotation supports and a minimum at a front position on the rotation supports.

### Claim 13 (depends on 11)

The connector of claim 11, wherein the housing has an outer tube, a portion of the outer tube defining an outer wall of the lever accommodating space, the outer rotation support extending inwardly from the outer wall of the lever accommodating space, the outer wall of the lever accommodating space being resiliently deformable for widening the spacing between the inner and outer rotation supports.

### Claim 14 (depends on 13)

The connector of claim 13, further comprising a lever having a mount hole rotatably mounted on the rotation supports.

### Claim 15 (depends on 14)

The connector of claim 14, wherein the lever has an outer periphery and a thickness varying from a first dimension at the outer periphery to a second dimension at the mount hole, the second dimension exceeding the first dimension, the varying thickness of the lever deforming the outer wall of the lever accommodating space as the lever is being mounted.

### Claim 16 (depends on 15)

The connector of claim 15, wherein the lever has a cam groove including an introducing path extending substantially linearly from the outer periphery of the lever towards the mounting hole and a cam action path extending angularly from an inner end of the introducing path.

### Claim 17 (depends on 16)

The connector of claim 16, wherein the lever further includes an escaping recess extending substantially linearly from the inner end of the introducing path towards the mounting hole, a thickness of the lever in the escaping recess being less than the second dimension.

### Claim 18 (depends on 17)

The connector of claim 17, wherein the lever further includes a slant extending from the escaping recess towards the mount hole, the thickness of the lever gradually increasing along the slant.
