Coatings for building products and dewatering aid for use with same
AssigneeJames Hardie International Finance B.V.
InventorsBasil Naji, Milton O'Chee
Life of this patent
Estimating the term…
Abstract
A dewatering aid for a slurry coating on a building product in which a coating formulation includes an hydraulic binder. A slurry is produced from said binder and dewatering aid and applied to the product to be coated. The resultant coating is then dewatered through said product. Dewatering can be accomplished with or without vacuum assistance.
Claims19
A dewatering aid for dewatering a cementitious slurry coating on a product, said dewatering aid comprising a particulate material in an effective quantity and particle size to maintain porosity in the slurry and the product to be coated during dewatering and thereby permit dewatering of the slurry through the product to be coated, wherein said dewatering aid is fly ash particles having two components with a first larger size component of particles of about a 100 micron maximum size in an amount of about 10 to 60 wt % of the cementitious slurry based on total dry ingredients, and a second smaller size component of particles of about a 10 micron maximum size in an amount of about 5 to 30 wt. % of the cementitious slurry based on total dry ingredients.
A dewatering aid for dewatering a cementitious slurry coating on a product, said dewatering aid comprising a particulate material in an effective quantity and particle size to maintain porosity in the slurry and the product to be coated during dewatering and thereby permit dewatering of the slurry through the product to be coated, wherein said dewatering aid comprises about 25-60 wt % silica, about 10-30 wt % Al2O3, about 5-25 wt % Fe2O3, about 0-20 wt % CaO, about 0-5 wt % MgO, wherein a first portion of the particulate material has a larger particle size of about a 100 micron maximum size in the amount of about 10 to 60 wt % of the cementitious slurry based on total dry ingredients and a second portion of the particulate material that is a smaller particle size of about a 10 micron maximum size in the amount of 5 to 30 wt. % of the formulation based on total dry ingredients, and wherein the slurry is up to 50% water, wherein the water is based on percent by total weight of solids.
Dependencies are inferred from the claim text.