Particulate material containing thermoplastics and methods for making and using the same
AssigneeHexion Specialty Chemicals, Inc.
InventorAvis Lloyd McCrary
Life of this patent
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Abstract
Disclosed herein is a particle comprising a particulate substrate; and a thermoplastic elastomer present on or in the substrate as an amount sufficient to improve the dust suppression of the particle above that which would occur if the thermoplastic elastomer was absent. Disclosed herein is a particle comprising a particulate substrate; and a thermoplastic elastomer, wherein the particle has a compressive strength retention of greater than about 50% as measured by a UCS test and a turbidity of about 10 to 200 NTU after a one hour ball mill test.
Claims98
A particle comprising:
- a particulate substrate;
- and
- a thermoplastic polymer present on or in the substrate in an amount sufficient to improve the dust suppression of the particle above that which would occur if the thermoplastic polymer was absent;
- wherein the particle comprises 0.005 to 4.0 weight percent of the thermoplastic polymer, based upon weight of the particle.
A method for manufacturing a particle comprising:
- heating a particulate substrate;
- and
- disposing upon the particulate substrate, a thermoplastic polymer in an amount sufficient to improve the dust suppression and/or crush resistance and/or acid resistance and/or abrasion resistance of the particle above that which would occur if the thermoplastic polymer was absent wherein the particle comprises 0.005 to 4.0 weight percent of the thermoplastic polymer, based upon weight of the particle.
A method for treating a subterranean formation comprising:
- applying to the subterranean formation a particle comprising a particulate substrate upon which is disposed a thermoplastic polymer and a hydraulic fracturing fluid;
- wherein the particle comprises 0.005 to 4.0 weight percent of the thermoplastic polymer, based upon weight of the particle.
A method for treating a subterranean formation comprising:
- applying to the subterranean formation a particle comprising a particulate substrate upon which is disposed a thermoplastic polymer, a thermosetting resin and a hydraulic fracturing fluid;
- wherein the particle comprises 0.005 to 4.0 weight percent of the thermoplastic polymer, based upon weight of the particle.
A particle comprising:
- a particulate substrate;
- and
- a thermoplastic polymer, wherein the particle has a turbidity of about 10 to 200 NTU after a one hour ball mill test and wherein the particle has a compressive strength retention of greater than about 50% as measured by a UCS test when compared with a particle having that does not comprise the thermoplastic polymer;
- and wherein the particle comprises 0.005 to 4.0 weight percent of the thermoplastic polymer, based upon weight of the particle.
A particle comprising:
- a particulate substrate;
- a thermoplastic polymer;
- and
- a thermosetting resin, wherein the particle has a turbidity of about 10 to 200 NTU after a one hour ball mill test and has a compressive strength retention of greater than about 50% as measured by a UCS test when compared with a particle that does not comprise the thermoplastic polymer;
- and wherein the particle comprises 0.005 to 4.0 weight percent of the thermoplastic polymer, based upon weight of the particle.
A particle comprising:
- a particulate substrate;
- a thermoplastic polymer;
- and
- a thermosetting resin, wherein the thermoplastic polymer is present in an amount sufficient to improve the dust suppression and/or crush resistance and/or acid resistance and/or abrasion resistance of the particle above that which would occur if the thermoplastic polymer was absent;
- and wherein the particle comprises 0.005 to 4.0 weight percent of the thermoplastic polymer, based upon weight of the particle.
A method for manufacturing a particle comprising:
- heating a particulate substrate;
- disposing upon the particulate substrate, a thermosetting resin;
- and
- disposing upon the particulate substrate and/or the thermosetting resin, a thermoplastic polymer in an amount sufficient to improve the dust suppression and/or crush resistance and/or acid resistance and/or abrasion resistance of the particle above that which would occur if the thermoplastic polymer was absent;
- and wherein the particle comprises 0.005 to 4.0 weight percent of the thermoplastic polymer, based upon weight of the particle.
A particle comprising:
- a substantially homogeneous formed particle comprising:
- a core comprising a binder and filler particles dispersed throughout the binder, wherein particle size of the filler particles ranges from about 0.5 to about 60 μm;
- wherein the particle has a bulk density of 0.50 to 1.30 grams per cubic centimeter, and a grain density of 0.90 to about 2.2 gr/cm3;
- and wherein the particle optionally has a resin coating;
- and
- a thermoplastic polymer, wherein the thermoplastic polymer has a glass transition temperature of at most 50 degrees C. and is selected from the group consisting of homopolymers of C1-C12 alkyl(meth)acrylates, copolymers of olefins with C1-C12 alkyl(meth)acrylates, butadiene homopolymers, butadiene-acrylonitrile copolymers, and a semicrystalline polymer;
- and wherein the particle comprises 0.005 to 4.0 weight percent of the thermoplastic polymer, based upon weight of the particle.
Dependencies are inferred from the claim text.