Plywood laminate having improved dimensional stability and resistance to warping and delamination
AssigneeAWI Licensing LLC
InventorsDavid P. Reichwein, Moon Gi Kim, Fang Qiao
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AssigneeAWI Licensing LLC
InventorsDavid P. Reichwein, Moon Gi Kim, Fang Qiao
Estimating the term…
A plywood laminate having dimensional stability and resistance to warping and delamination is formed from a plurality of higher quality plies and a plurality of lower quality plies. The higher quality plies may be of hardwood and the lower quality plies may be of softwood or lower quality hardwoods, or the higher quality plies may have a veneer grade of better than ANSI/HPVA HP-1-2000 veneer grade C and the lower quality plies may have a veneer grade of no greater than ANSI/HPVA HP-1-2000 veneer grade C. The exposed plies are of the higher quality. In most embodiments, at least two adjacent interior plies are of the lower quality. In those embodiments having a tongue and groove or click-lock edge configuration, the tongue comprises portions of at least two plies and at least one of the plies is a higher quality ply.
A plywood laminate comprising a plurality of higher grade wood plies, a plurality of lower grade wood plies and an adhesive interposed between the adjacent plies adhering the plies together, the plurality of higher grade plies having a veneer grade of better than ANSI/HP VA HP-1-2000 veneer grade C and the plurality of lower grade plies having a veneer grade of no greater than ANSI/HPVA HP-1-2000 veneer grade C.
A plywood laminate comprising an even number of plies and an adhesive interposed between the adjacent plies adhering the plies together, the plies comprising a plurality of higher grade wood plies and a plurality of lower grade wood plies, the laminate comprising two opposed plies having an exposed major surface and at least two interior plies having no major surface exposed, the direction of the grain of adjacent plies being substantially perpendicular to each other, whereby a first plurality of plies has grain in a first direction and a second plurality of plies has grain in a second direction substantially perpendicular to the direction of the grain in the first plurality, the opposed plies being plies from the plurality of higher grade plies, and the plurality of lower grade plies including at least one interior ply from the first plurality of plies and at least one interior ply from the second plurality of plies.
A plywood laminate comprising a plurality of at least four wood plies, a first plurality of plies having a grain in a first direction and a second plurality of plies having a grain in a second direction substantially perpendicular to the direction of the grain in the first plurality, the plies having exposed major surfaces comprising plies from the first plurality of plies, the grain of the exposed plies being substantially parallel to the lengthwise edge of the ply, the wood plies comprising a plurality of higher quality plies and a plurality of lower quality plies, the exposed plies comprising plies from the plurality of higher quality plies, the ply adjacent one of the exposed plies being a lower quality ply, and the next adjacent ply being a lower quality ply.
A plywood laminate comprising two opposed wood plies and a plurality of interior wood plies interposed between the two opposed plies, the wood plies comprising a plurality of higher quality plies and at least one lower quality ply, the laminate further comprising a click-lock tongue and groove, the tongue having an upper surface and a lower surface spaced from the upper surface, at least one adhesive layer being interposed between the upper surface and the lower surface of the tongue, the tongue comprising a portion of at least one ply having a higher quality.
A plywood laminate comprising a plurality of plies, at least one edge configuration of the plywood laminate being selected from the group consisting of a tongue edge configuration and a groove configuration, wherein the edge configuration when mated with the edge configuration of a second plywood laminate forms a click-lock connection, the edge configuration including a projection, the thickness of the projection being greater than the thickness of each of the plies.
A plywood laminate comprising a plurality of plies, at least one edge configuration of the plywood laminate being selected from the group consisting of a tongue edge configuration and a groove configuration, wherein the edge configuration when mated with the edge configuration of a second plywood laminate forms a click-lock connection, the edge configuration including a projection, the projection comprising portions of at least three plies.
Dependencies are inferred from the claim text.