Silicon compound
AssigneeChisso Corporation
InventorsHisao Oikawa, Mikio Yamahiro, Kazuhiro Yoshida, Nobumasa Ootake, Kenichi Watanabe, Kohji Ohno, Yoshinobu Tsujii, Takeshi Fukuda
Life of this patent
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Abstract
The present invention provides a novel silicon compound represented by Formula (1) having a living radical polymerization initiating ability for addition-polymerizable monomers and a polymer obtained using the same. The above polymer can provide an organic-inorganic composite material having a distinct structure. wherein R1 is hydrogen, alkyl, aryl or arylalkyl; R2 and R3 are alkyl, phenyl or cyclohexyl; and A is a group having an ability to initiate polymerization of a monomer.
Claims54
A silicon compound represented by Formula (1):
- wherein respective R1's are groups independently selected from hydrogen, alkyl having a carbon atom number of 1 to 45 in which optional hydrogen may be substituted with fluorine and in which optional —CH2— may be substituted with —O—, —CH═CH—, cycloalkylene or cycloalkenylene, substituted or non-substituted aryl and arylalkyl constituted from a substituted or non-substituted aryl group and an alkylene group in which optional hydrogen may be substituted with fluorine and in which optional —CH2— may be substituted with —O—, —CH═CH— or cycloalkylene;
- R2 and R3 are groups independently selected from alkyl having a carbon atom number of 1 to 8, phenyl and cyclohexyl;
- and A is a group having a polymerization initiating ability for a monomer.
A production process for a silicon compound represented by Formula (1-1) characterized by obtaining a compound represented by Formula (5) by a step (a) and carrying out a step (b) and then a step (c):
- wherein respective R1's are groups independently selected from hydrogen, alkyl having a carbon atom number of 1 to 45 in which optional hydrogen may be substituted with fluorine and in which optional —CH2— may be substituted with —O—, —CH═CH—, cycloalkylene or cycloalkenylene, substituted or non-substituted aryl and arylalkyl constituted from a substituted or non-substituted aryl group and an alkylene group in which optional hydrogen may be substituted with fluorine and in which optional —CH2— may be substituted with —O—, —CH═CH— or cycloalkylene;
- R2 and R3 are groups independently selected from alkyl having a carbon atom number of 1 to 8, phenyl and cyclohexyl;
- and A1 is a group represented by Formula (2-1-1):
- wherein Z2 is a single bond or alkylene having a carbon atom number of 1 to 18 or alkenylene having a carbon atom number of 2 to 6, and optional —CH2— in these alkylene and alkenylene may be substituted with —O—;
- R4 is hydrogen, alkyl having a carbon atom number of 1 to 20, aryl having a carbon atom number of 6 to 20 or arylalkyl having a carbon atom number of 7 to 20;
- R5 is alkyl having a carbon atom number of 1 to 20, aryl having a carbon atom number of 6 to 20 or arylalkyl having a carbon atom number of 7 to 20;
- and X1 is halogen;
- <Step (a)>
- a step in which a compound represented by Formula (3-1) is reacted with a compound represented by Formula (4) to thereby obtain a compound represented by Formula (5):
- wherein in the above formulas, R1, R2 and R3 have the same meanings as those of these codes in Formula (1-1), and M is a monovalent alkali metal atom;
- <Step (b)>
- a step in which the compound represented by Formula (5) is reacted with a compound represented by Formula (6) in the presence of a transition metal catalyst to obtain a silicon compound represented by Formula (7):
- wherein Z2 in the above formulas has the same meaning as that of Z2 in Formula (2-1-1), and R1, R2 and R3 in Formula (7) have the same meanings as those of these codes in Formula (1-1);
- <Step (c)>
- a step in which the compound represented by Formula (7) is reacted with a compound represented by Formula (8) to obtain the silicon compound represented by Formula (1-1):
- wherein R4, R5 and X1 have the same meanings as those of these codes in Formula (2-1-1);
- and X is halogen.
A production process for a silicon compound represented by Formula (1-1) characterized by obtaining a compound represented by Formula (5) by a step (d) and carrying out a step (b) and then a step (c):
- wherein respective R1's are groups independently selected from hydrogen, alkyl having a carbon atom number of 1 to 45 in which optional hydrogen may be substituted with fluorine and in which optional —CH2— may be substituted with —O—, —CH═CH—, cycloalkylene or cycloalkenylene, substituted or non-substituted aryl and arylalkyl constituted from a substituted or non-substituted aryl group and an alkylene group in which optional hydrogen may be substituted with fluorine and in which optional —CH2— may be substituted with —O—, —CH═CH— or cycloalkylene;
- R2 and R3 are groups independently selected from alkyl having a carbon atom number of 1 to 8, phenyl and cyclohexyl;
- and A1 is a group represented by Formula (2-1-1):
- wherein Z2 is a single bond or alkylene having a carbon atom number of 1 to 18 or alkenylene having a carbon atom number of 2 to 6, and optional —CH2— in these alkylene and alkenylene may be substituted with —O—;
- R4 is hydrogen, alkyl having a carbon atom number of 1 to 20, aryl having a carbon atom number of 6 to 20 or arylalkyl having a carbon atom number of 7 to 20;
- R5 is alkyl having a carbon atom number of 1 to 20, aryl having a carbon atom number of 6 to 20 or arylalkyl having a carbon atom number of 7 to 20;
- and X1 is halogen;
- <Step (d)>
- a step in which a compound represented by Formula (3-2) is reacted with a compound represented by Formula (4) to thereby obtain a compound represented by Formula (5):
- wherein R1, R2 and R3 in the above formulas have the same meanings as those of these codes in Formula (1-1);
- <Step (b)>
- a step in which the compound represented by Formula (5) is reacted with a compound represented by Formula (6) in the presence of a transition metal catalyst to obtain a silicon compound represented by Formula (7):
- wherein Z2 in the above formulas has the same meaning as that of Z2 in Formula (2-1-1), and R1, R2 and R3 in Formula (7) have the same meanings as those of these codes in Formula (1-1);
- <Step (c)>
- a step in which the compound represented by Formula (7) is reacted with a compound represented by Formula (8) to obtain the silicon compound represented by Formula (1-1):
- wherein R4, R5 and X1 have the same meanings as those of these codes in Formula (2-1-1);
- and X is halogen.
A production process for a silicon compound represented by Formula (1-3) characterized by carrying out a step (e) and then a step (f):
- wherein respective R1's are groups independently selected from hydrogen, alkyl having a carbon atom number of 1 to 45 in which optional hydrogen may be substituted with fluorine and in which optional —CH2— may be substituted with —O—, —CH═CH—, cycloalkylene or cycloalkenylene, substituted or non-substituted aryl and arylalkyl constituted from a substituted or non-substituted aryl group and an alkylene group in which optional hydrogen may be substituted with fluorine and in which optional —CH2— may be substituted with —O—, —CH═CH— or cycloalkylene;
- R2 and R3 are groups independently selected from alkyl having a carbon atom number of 1 to 8, phenyl and cyclohexyl;
- and A3 is a group represented by Formula (2-3-1):
- wherein Z5 is alkylene which has a carbon atom number of 1 to 3 and in which optional —CH2— may be substituted with —O—;
- Z6 is a single bond or alkylene which has a carbon atom number of 1 to 8 and in which optional —CH2— may be substituted with —O—, —COO— or —OCO—;
- R7 is alkyl having a carbon atom number of 1 to 3;
- a is an integer of 0 to 2;
- X3 is halogen;
- and a bonding position of Z5 on the benzene ring is a meta position or a para position to a bonding position of Z6, and a bonding position of R7 is an optional position excluding the respective bonding positions of Z5 and Z6;
- <Step (e)>
- a step in which a compound represented by Formula (4) is reacted with a compound represented by Formula (3-1) or a compound represented by Formula (3-2) to obtain a silicon compound represented by Formula (5):
- wherein R1, R2 and R3 in the above formulas have the same meanings as those of these codes in Formula (1-3), and M is a monovalent alkali metal atom;
- <Step (f)>
- a step in which the compound represented by Formula (5) is reacted with a compound represented by Formula (2-3-2) to obtain the silicon compound represented by Formula (1-3):
- wherein Z5, Z6, R7, a and X3 have the same meanings as those of these codes in Formula (2-3-1);
- and the bonding positions of Z5 and R7 on the benzene ring are the same as the bonding positions thereof in Formula (2-3-1).
A production process for a silicon compound represented by Formula (1-4) characterized by reacting a silicon compound represented by Formula (1-3) with a compound represented by Formula (9):
- wherein respective R1's are groups independently selected from hydrogen, alkyl having a carbon atom number of 1 to 45 in which optional hydrogen may be substituted with fluorine and in which optional —CH2— may be substituted with —O—, —CH═CH—, cycloalkylene or cycloalkenylene, substituted or non-substituted aryl and arylalkyl constituted from a substituted or non-substituted aryl group and an alkylene group in which optional hydrogen may be substituted with fluorine and in which optional —CH2— may be substituted with —O—, —CH═CH— or cycloalkylene;
- R2 and R3 are groups independently selected from alkyl having a carbon atom number of 1 to 8, phenyl and cyclohexyl;
- and A4 is a group represented by Formula (2-4-1):
- wherein Z5 is alkylene which has a carbon atom number of 1 to 3 and in which optional —CH2— may be substituted with —O—;
- Z6 is a single bond or alkylene which has a carbon atom number of 1 to 8 and in which optional —CH2— may be substituted with —O—, —COO— or —OCO—;
- R8 and R9 are independently hydrogen, alkyl having a carbon atom number of 1 to 12, cycloalkyl having a carbon atom number of 5 to 10 or aryl having a carbon atom number of 6 to 10, and R8 and R9 may be combined with each other to form a ring together with N;
- R7 is alkyl having a carbon atom number of 1 to 3;
- a is an integer of 0 to 2;
- and a bonding position of Z5 on the benzene ring is a meta position or a para position to a bonding position of Z6, and a bonding position of R7 is an optional position excluding the respective bonding positions of Z5 and Z6;
- wherein R1, R2 and R3 have the same meanings as those of these codes in Formula (1-4), and A3 is a group represented by Formula (2-3-1):
- wherein Z5, Z6, R7 and a have the same meanings as those of these codes in Formula (2-4-1);
- X3 is halogen;
- and the bonding positions of Z5 and R7 on the benzene ring are the same as the bonding positions thereof in Formula (2-4-1);
- wherein R8 and R9 have the same meanings as those of these codes in Formula (2-4-1);
- M1 is a metal element of the first group or the second group in the periodic table;
- and p is the same value as a valence of M1.
A production process for a silicon compound represented by Formula (1-1) characterized by carrying out a step (g) and then a step (h):
- wherein respective R1's are groups independently selected from hydrogen, alkyl having a carbon atom number of 1 to 45 in which optional hydrogen may be substituted with fluorine and in which optional —CH2— may be substituted with —O—, —CH═CH—, cycloalkylene or cycloalkenylene, substituted or non-substituted aryl and arylalkyl constituted from a substituted or non-substituted aryl group and an alkylene group in which optional hydrogen may be substituted with fluorine and in which optional —CH2— may be substituted with —O—, —CH═CH— or cycloalkylene;
- R2 and R3 are groups independently selected from alkyl having a carbon atom number of 1 to 8, phenyl and cyclohexyl;
- and A1 is a group represented by Formula (2-1-1):
- wherein Z2 is a single bond or alkylene having a carbon atom number of 1 to 18 or alkenylene having a carbon atom number of 2 to 6, and optional —CH2— in these alkylene and alkenylene may be substituted with —O—;
- R4 is hydrogen, alkyl having a carbon atom number of 1 to 20, aryl having a carbon atom number of 6 to 20 or arylalkyl having a carbon atom number of 7 to 20;
- R5 is alkyl having a carbon atom number of 1 to 20, aryl having a carbon atom number of 6 to 20 or arylalkyl having a carbon atom number of 7 to 20;
- and X1 is halogen;
- <Step (g)>
- a step in which a compound represented by Formula (4) is reacted with a compound represented by Formula (2-1-2) in the presence of a transition metal catalyst to obtain a silicon compound represented by Formula (2-1-3):
- wherein R2 and R3 in the above formulas have the same meanings as those of these codes in Formula (1-1), and Z2, R4, R5 and X1 have the same meanings as those of these codes in Formula (2-1-1);
- <Step (h)>
- a step in which the compound represented by Formula (2-1-3) is reacted with a compound represented by Formula (3-1) or a compound represented by Formula (3-2) to thereby obtain the compound represented by Formula (1-1):
- wherein R1 in the above formulas has the same meaning as that of R1 in Formula (1-1), and M is a monovalent alkali metal atom.
A production process for a silicon compound represented by Formula (1-2) characterized by carrying out a step (i) and then a step (j):
- wherein respective R1's are groups independently selected from hydrogen, alkyl having a carbon atom number of 1 to 45 in which optional hydrogen may be substituted with fluorine and in which optional —CH2— may be substituted with —O—, —CH═CH—, cycloalkylene or cycloalkenylene, substituted or non-substituted aryl and arylalkyl constituted from a substituted or non-substituted aryl group and an alkylene group in which optional hydrogen may be substituted with fluorine and in which optional —CH2— may be substituted with —O—, —CH═CH— or cycloalkylene;
- R2 and R3 are groups independently selected from alkyl having a carbon atom number of 1 to 8, phenyl and cyclohexyl;
- and A2 is a group represented by Formula (2-2-1):
- wherein Z4 is a single bond or alkylene having a carbon atom number of 1 to 8, and optional —CH2— in the above alkylene may be substituted with —O— or —COO—;
- R6 is alkyl having a carbon atom number of 1 to 3;
- a is an integer of 0 to 2;
- X2 is halogen;
- and a bonding position of —SO2X2 on the benzene ring is an ortho position, a meta position or a para position to a bonding position of Z4, and a bonding position of R6 is an optional position excluding the respective bonding positions of Z4 and —SO2X2;
- <Step (i)>
- a step in which a compound represented by Formula (4) is reacted with a compound represented by Formula (2-2-2) in the presence of a transition metal catalyst to obtain a compound represented by Formula (2-2-3):
- wherein R2 and R3 in the above formulas have the same meanings as those of these codes in Formula (1-2);
- Z4, R6, a and X2 have the same meanings as those of these codes in Formula (2-2-1);
- and the bonding positions of —SO2X2 and R6 on the benzene ring are the same as the bonding positions thereof in Formula (2-2-1);
- <Step (j)>
- a step in which the compound represented by Formula (2-2-3) is reacted with a compound represented by Formula (3-1) or a compound represented by Formula (3-2) to obtain the silicon compound represented by Formula (1-2):
- wherein R1 in the above formulas has the same meaning as that of R1 in Formula (1-1);
- and M is a monovalent alkali metal atom.
A production process for a silicon compound represented by Formula (1-3) characterized by carrying out a step (k) and then a step (l):
- wherein respective R1's are groups independently selected from hydrogen, alkyl having a carbon atom number of 1 to 45 in which optional hydrogen may be substituted with fluorine and in which optional —CH2— may be substituted with —O—, —CH═CH—, cycloalkylene or cycloalkenylene, substituted or non-substituted aryl and arylalkyl constituted from a substituted or non-substituted aryl group and an alkylene group in which optional hydrogen may be substituted with fluorine and in which optional —CH2— may be substituted with —O—, —CH═CH— or cycloalkylene;
- R2 and R3 are groups independently selected from alkyl having a carbon atom number of 1 to 8, phenyl and cyclohexyl;
- and A3 is a group represented by Formula (2-3-1):
- wherein Z5 is alkylene which has a carbon atom number of 1 to 3 and in which optional —CH2— may be substituted with —O—;
- Z6 is a single bond or alkylene which has a carbon atom number of 1 to 8 and in which optional —CH2— may be substituted with —O—, —COO— or —OCO—;
- R7 is alkyl having a carbon atom number of 1 to 3;
- a is an integer of 0 to 2;
- X3 is halogen;
- and a bonding position of Z5 on the benzene ring is a meta position or a para position to a bonding position of Z6, and a bonding position of R7 is an optional position excluding the respective bonding positions of Z5 and Z6;
- <Step (k)>
- a step in which a compound represented by Formula (4) is reacted with a compound represented by Formula (2-3-2) in the presence of a transition metal catalyst to obtain a compound represented by Formula (2-3-3):
- wherein R2 and R3 in the above formulas have the same meanings as those of these codes in Formula (1-3);
- Z5, Z6, R7, a and X3 have the same meanings as those of these codes in Formula (2-3-1);
- and the bonding positions of Z5 and R7 on the benzene ring are the same as the bonding positions thereof in Formula (2-3-1);
- <Step (l)>
- a step in which the compound represented by Formula (2-3-3) is reacted with a compound represented by Formula (3-1) or a compound represented by Formula (3-2) to thereby obtain the silicon compound represented by Formula (1-3):
- wherein R1 in the above formulas has the same meaning as that of R1 in Formula (1-3);
- and M is a monovalent alkali metal atom.
A polymer represented by Formula (P-1):
- wherein all R11's are the same group selected from alkyl having a carbon atom number of 1 to 8 in which optional hydrogen may be substituted with fluorine and in which optional —CH2— may be substituted with —O—, —CH═CH—, cycloalkylene or cycloalkenylene, phenyl in which optional hydrogen may be substituted with halogen, methyl or methoxy, non-substituted naphthyl and phenylalkyl constituted from a phenyl group in which optional hydrogen may be substituted with fluorine, alkyl having a carbon atom number of 1 to 4, vinyl or methoxy and an alkylene group which has a carbon atom number of 1 to 8 and in which optional —CH2— may be substituted with —O—, —CH═CH— or cycloalkylene;
- when the phenyl or a phenyl group in the phenylalkyl has plural substituents, the substituents may be the same group or different groups;
- R2 and R3 are groups independently selected from alkyl having a carbon atom number of 1 to 8, phenyl and cyclohexyl;
- and B1 is a group represented by Formula (2-1-P):
- wherein Z1 is alkylene having a carbon atom number of 2 to 20 or alkenylene having a carbon atom number of 3 to 8, and optional —CH2— in these alkylene and alkenylene may be substituted with —O—;
- R4 is hydrogen, alkyl having a carbon atom number of 1 to 20, aryl having a carbon atom number of 6 to 20 or arylalkyl having a carbon atom number of 7 to 20;
- R5 is alkyl having a carbon atom number of 1 to 20, aryl having a carbon atom number of 6 to 20 or arylalkyl having a carbon atom number of 7 to 20;
- X1 is halogen;
- and P1 is a chain of a structural unit obtained by polymerizing an addition-polymerizable monomer.
A polymer represented by Formula (P-2):
- wherein all R11's are the same group selected from alkyl having a carbon atom number of 1 to 8 in which optional hydrogen may be substituted with fluorine and in which optional —CH2— may be substituted with —O—, —CH═CH—, cycloalkylene or cycloalkenylene, phenyl in which optional hydrogen may be substituted with halogen, methyl or methoxy, non-substituted naphthyl and phenylalkyl constituted from a phenyl group in which optional hydrogen may be substituted with fluorine, alkyl having a carbon atom number of 1 to 4, vinyl or methoxy and an alkylene group which has a carbon atom number of 1 to 8 and in which optional —CH2— may be substituted with —O—, —CH═CH— or cycloalkylene;
- when the phenyl or a phenyl group in the phenylalkyl has plural substituents, the substituents may be the same group or different groups;
- R2 and R3 are groups independently selected from alkyl having a carbon atom number of 1 to 8, phenyl and cyclohexyl;
- and B2 is a group represented by Formula (2-2-P):
- wherein Z3 is alkylene having a carbon atom number of 2 to 10, and optional —CH2— in the above alkylene may be substituted with —O— or —COO—;
- R6 is alkyl having a carbon atom number of 1 to 3;
- a is an integer of 0 to 2;
- X2 is halogen;
- a bonding position of —SO2— on the benzene ring is an ortho position, a meta position or a para position to a bonding position of Z3, and a bonding position of R6 is an optional position excluding the respective bonding positions of Z3 and —SO2—;
- and P2 is a chain of a structural unit obtained by polymerizing an addition-polymerizable monomer.
A polymer represented by Formula (P-3):
- wherein all R11's are the same group selected from alkyl having a carbon atom number of 1 to 8 in which optional hydrogen may be substituted with fluorine and in which optional —CH2— may be substituted with —O—, —CH═CH—, cycloalkylene or cycloalkenylene, phenyl in which optional hydrogen may be substituted with halogen, methyl or methoxy, non-substituted naphthyl and phenylalkyl constituted from a phenyl group in which optional hydrogen may be substituted with fluorine, alkyl having a carbon atom number of 1 to 4, vinyl or methoxy and an alkylene group which has a carbon atom number of 1 to 8 and in which optional —CH2— may be substituted with —O—, —CH═CH— or cycloalkylene;
- when the phenyl or a phenyl group in the phenylalkyl has plural substituents, the substituents may be the same group or different groups;
- R2 and R3 are groups independently selected from alkyl having a carbon atom number of 1 to 8, phenyl and cyclohexyl;
- and B3 is a group represented by Formula (2-3-P):
- wherein Z5 is alkylene which has a carbon atom number of 1 to 3 and in which optional —CH2— may be substituted with —O—;
- Z7 is alkylene which has a carbon atom number of 2 to 10 and in which optional —CH2— may be substituted with —O—, —COO— or —OCO—;
- R7 is alkyl having a carbon atom number of 1 to 3;
- a is an integer of 0 to 2;
- X3 is halogen;
- a bonding position of Z5 on the benzene ring is a meta position or a para position to a bonding position of Z7, and a bonding position of R7 is an optional position excluding the respective bonding positions of Z5 and Z7;
- and P3 is a chain of a structural unit obtained by polymerizing an addition-polymerizable monomer.
A polymer represented by Formula (P-4):
- wherein all R11's are the same group selected from alkyl having a carbon atom number of 1 to 8 in which optional hydrogen may be substituted with fluorine and in which optional —CH2— may be substituted with —O—, —CH═CH—, cycloalkylene or cycloalkenylene, phenyl in which optional hydrogen may be substituted with halogen, methyl or methoxy, non-substituted naphthyl and phenylalkyl constituted from a phenyl group in which optional hydrogen may be substituted with fluorine, alkyl having a carbon atom number of 1 to 4, vinyl or methoxy and an alkylene group which has a carbon atom number of 1 to 8 and in which optional —CH2— may be substituted with —O—, —CH═CH— or cycloalkylene;
- when the phenyl or a phenyl group in the phenylalkyl has plural substituents, the substituents may be the same group or different groups;
- R2 and R3 are groups independently selected from alkyl having a carbon atom number of 1 to 8, phenyl and cyclohexyl;
- and B4 is a group represented by Formula (2-4-P):
- wherein Z5 is alkylene which has a carbon atom number of 1 to 3 and in which optional —CH2— may be substituted with —O—;
- Z7 is alkylene which has a carbon atom number of 2 to 10 and in which optional —CH2— may be substituted with —O—, —COO— or —OCO—;
- R8 and R9 are independently hydrogen, alkyl having a carbon atom number of 1 to 12, cycloalkyl having a carbon atom number of 5 to 10 or aryl having a carbon atom number of 6 to 10, and R8 and R9 may be combined with each other to form a ring together with N;
- R7 is alkyl having a carbon atom number of 1 to 3;
- a is an integer of 0 to 2;
- a bonding position of Z5 on the benzene ring is a meta position or a para position to a bonding position of Z7, and a bonding position of R7 is an optional position excluding the respective bonding positions of Z5 and Z7;
- and P4 is a chain of a structural unit obtained by polymerizing an addition-polymerizable monomer.
Dependencies are inferred from the claim text.