Silicone-filled casing for use with light-emitting unit and method of manufacturing the light-emitting unit
AssigneeToki Corporation
InventorMinoru Ikeda
Life of this patent
Estimating the term…
Abstract
A light-emitting unit containing a substrate and light emitting diodes (LEDs) is housed inside a casing constituted by a first member and a second member which are joined together. The second member has a projecting piece which is inserted to the first member, and inside the projecting piece a passage is formed. When silicone is injected through an injection opening from an injector, the silicone starting from the projecting piece flows through in the order of the passage, first-member side space, connecting passage and second-member side space and it finally overflows from a discharge opening. By implementing this structure and process, the air or air bubbles inside the light-emitting unit is pushed outside completely.
Claims16
A casing, for use with light-emitting unit, that covers over a substrate with light emitting elements mounted thereon, the casing constituted by a first member and a second member which fixedly hold the substrate therebetween and which are approximately dish-shaped and are joined together in a mutually engaged manner such that a hollow area in which the substrate is disposed is formed therebetween,
- wherein said second member has a projecting piece inserted to said first member and inside the projecting piece there is formed a passage that penetrates from near a top thereof to a bottom thereof so as to communicate the hollow area with the outside of the casing,
- wherein at a position where the passage is connected to the outside of the casing there is formed an injection opening to inject fluid material to the hollow area via the passage,
- wherein in the vicinity of the injection opening there is provided a discharge opening to discharge the injected fluid material from the hollow area,
- wherein, in a state where said second member and said first member are being joined together and mutually engaged therewith, the hollow area is divided into a first-member side space and a second-member side space with the substrate as a boundary therebetween, and a tip of the projecting piece is disposed in the first-member side space whereas the discharge opening is disposed near the second-member side space, and
- wherein the hollow area is formed in a shape such that the fluid material injected from the injection opening flows from the first-member side space through the second-member side so as to be discharged from the discharge opening.
Dependencies are inferred from the claim text.