Dry toner, method for producing dry toner, and method for forming an image
AssigneeCanon Kabushiki Kaisha
InventorsManabu Ohno, Motoya Fukushima, Hitoshi Itabashi, Yasushi Katsuta, Emi Tosaka, Norikazu Fujimoto
Life of this patent
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Abstract
The toner having a significantly improved dispersibility of a colorant in toner particles is provided. The present invention provides a dry toner comprising: (i) a binder resin; (ii) a colorant; (iii) at least one of metallophthalocyanine and a metallophthalocyanine derivative having a central metal selected from the group consisting of Cr, Fe, C o, Ni, Zn, Mn, Mg, and Al; and (iv) a polymer containing 0.5 to 20% by mass of a base unit derived from a specific polymerizable monomer having an amide group.
Claims10
A dry toner comprising:
- (i) a binder resin;
- (ii) a colorant;
- (iii) at least one of metallophthalocyanine and a metallophthalocyanine derivative having a central metal selected from the group consisting of Cr, Fe, Co, Zn, and Mn;
- and (iv) at least one of (a) a polymer containing 0.5 to 20% by mass of a base unit derived from a polymerizable monomer represented by the following structural formula (1), (b) a polymer containing 0.5 to 20% by mass of a base unit derived from a polymerizable monomer represented by the following structural formula (2), and (c) a polymer containing 0.5 to 20% by mass each of a base unit derived from a polymerizable monomer represented by the following structural formula (3) and a vinyl monomer having a carboxyl group:
- (wherein, R1 represents a hydrogen atom or a methyl group;
- R2 and R3 each represent independently a hydrogen atom, an aryl group, a C1 to C10 alkyl group, a C1 to C10 alkenyl group, or a C1 to C10 alkoxy group;
- X1 represents a hydrogen atom, an alkali metal atom, an alkaline earth metal atom, or a quaternary ammonium salt;
- and n represents an integer of 1 to 10)
- (wherein, R4 represents a hydrogen atom or a methyl group;
- R5 to R8 each represent independently a hydrogen atom, an aryl group, an aromatic group, a C1 to C10 alkyl group, a C1 to C10 alkenyl group, or a C1 to C10 alkoxy group but at least one of R5 to R8 represents an unsubstituted or substituted aromatic group;
- and X2 represents a hydrogen atom, an alkali metal atom, an alkaline earth metal atom, or a quaternary ammonium salt)
- (wherein, R9 represents a hydrogen atom or a methyl group;
- R10 and R11 each represent independently a hydrogen atom, an aryl group, a C1 to C20 alkyl group, a C1 to C20 alkenyl group, or a C1 to C20 alkoxy group and R10 and R11 may be coupled together to form a nonaromatic organic group having different atoms except a carbon atom and a cyclic structure of C4 to C20).
A method for producing a dry toner, comprising:
- a phthalocyanine treatment step of mixing at least (iii) at least one of metallophthalocyanine and a metallophthalocyanine derivative having a central metal selected from the group consisting of Cr, Fe, Co, Zn, and Mn and (iv) at least one of (a) a polymer containing 0.5 to 20% by mass of a base unit derived from a polymerizable monomer represented by the following structural formula (1), (b) a polymer containing 0.5 to 20% by mass of a base unit derived from a polymerizable monomer represented by the following structural formula (2), and (c) a polymer containing 0.5 to 20% by mass each of a base unit derived from a polymerizable monomer represented by the following structural formula (3) and a vinyl monomer having a carboxyl group, in such a manner that an absorbance of the highest absorption peak in visible absorption spectra exhibited by the metallophthalocyanine and/or the metallophthalocyanine derivative after the mixing is 5 or more times as high as that before mixing:
- (wherein, R1 represents a hydrogen atom or a methyl group;
- R2 and R3 each represent independently a hydrogen atom, an aryl group, a C1 to C10 alkyl group, a C1 to C10 alkenyl group, or a C1 to C10 alkoxy group;
- X1 represents a hydrogen atom, an alkali metal atom, an alkaline earth metal atom, or a quaternary ammonium salt;
- and n represents an integer of 1 to 10)
- (wherein, R4 represents a hydrogen atom or a methyl group;
- R5 to R8 each represent independently a hydrogen atom, an aryl group, an aromatic group, a C1 to C10 alkyl group, a C1 to C10 alkenyl group, or a C1 to C10 alkoxy group but at least one of R5 to R8 represents an unsubstituted or substituted aromatic group;
- and X2 represents a hydrogen atom, an alkali metal atom, an alkaline earth metal atom, or a quaternary ammonium salt)
- (wherein, R9 represents a hydrogen atom or a methyl group;
- R10 and R11 each represent independently a hydrogen atom, an aryl group, a C1 to C20 alkyl group, a C1 to C20 alkenyl group, or a C1 to C20 alkoxy group and R10 and R11 may be coupled together to form a nonaromatic organic group having different atoms except a carbon atom and a cyclic structure of C4 to C20).
A method for producing a dry toner comprising the steps of:
- obtaining a polymerizable monomer composition by mixing (i) a monomer which constitutes a binder resin, (ii) a colorant, (iii) at least one of metallophthalocyanine and a metallophthalocyanine derivative having a central metal selected from the group consisting of Cr, Fe, Co, Zn, and Mn;
- and (iv) at least one of (a) a polymer containing 0.5 to 20% by mass of a base unit derived from a polymerizable monomer represented by the following structural formula (1), (b) a polymer containing 0.5 to 20% by mass of a base unit derived from a polymerizable monomer represented by the following structural formula (2), and (c) a polymer containing 0.5 to 20% by mass each of a base unit derived from a polymerizable monomer represented by the following structural formula (3) and a vinyl monomer having a carboxyl group, in such a manner that an absorbance of the highest absorption peak in visible absorption spectra exhibited by the metallophthalocyanine and/or the metallophthalocyanine derivative after the mixing is 5 or more times as high as that before mixing;
- granulating the polymerizable monomer composition into particles having a size according to a desired toner particle diameter;
- and
- obtaining the toner by polymerizing the granulated polymerizable monomer composition:
- (wherein, R1 represents a hydrogen atom or a methyl group;
- R2 and R3 each represent independently a hydrogen atom, an aryl group, a C1 to C10 alkyl group, a C1 to C10 alkenyl group, or a C1 to C10 alkoxy group;
- X1 represents a hydrogen atom, an alkali metal atom, an alkaline earth metal atom, or a quaternary ammonium salt;
- and n represents an integer of 1 to 10)
- (wherein, R4 represents a hydrogen atom or a methyl group;
- R5 to R8 each represent independently a hydrogen atom, an aryl group, an aromatic group, a C1 to C10 alkyl group, a C1 to C10 alkenyl group, or a C1 to C10 alkoxy group but at least one of R5 to R8 represents an unsubstituted or substituted aromatic group;
- and X2 represents a hydrogen atom, an alkali metal atom, an alkaline earth metal atom, or a quaternary ammonium salt)
- (wherein, R9 represents a hydrogen atom or a methyl group;
- R10 and R11 each represent independently a hydrogen atom, an aryl group, a C1 to C20 alkyl group, a C1 to C20 alkenyl group, or a C1 to C20 alkoxy group and R10 and R11 may be coupled together to form a nonaromatic organic group having different atoms except a carbon atom and a cyclic structure of C4 to C20).
A method for producing a dry toner comprising the steps of:
- obtaining a mixture by mixing (iii) at least one of a metallophthalocyanine and a metallophthalocyanine derivative having a central metal selected from the group consisting of Cr, Fe, Co, Zn, and Mn, and (iv) at least one of (a) a polymer containing 0.5 to 20% by mass of a base unit derived from a polymerizable monomer represented by the following structural formula (1), (b) a polymer containing 0.5 to 20% by mass of a base unit derived from a polymerizable monomer represented by the following structural formula (2), and (c) a polymer containing 0.5 to 20% by mass each of a base unit derived from a polymerizable monomer represented by the following structural formula (3) and a vinyl monomer having a carboxyl group, in such a manner that an absorbance of the highest absorption peak in visible absorption spectra expressed by the metallophthalocyanine and/or the metallophthalocyanine derivative after the mixing is 5 or more times as high as that before mixing;
- obtaining the polymerizable monomer composition by adding (i) a monomer constituting a binder resin and (ii) a colorant to the mixture;
- granulating the polymerizable monomer composition into particles having a size according to a desired toner particle diameter;
- and
- obtaining the toner by polymerizing the granulated polymerizable monomer composition, wherein
- (wherein, R1 represents a hydrogen atom or a methyl group;
- R2 and R3 each represent independently a hydrogen atom, an aryl group, a C1 to C10 alkyl group, a C1 to C10 alkenyl group, or a C1 to C10 alkoxy group;
- X1 represents a hydrogen atom, an alkali metal atom, an alkaline earth metal atom, or a quaternary ammonium salt;
- and n represents an integer of 1 to 10)
- (wherein, R4 represents a hydrogen atom or a methyl group;
- R5 to R8 each represent independently a hydrogen atom, an aryl group, an aromatic group, a C1 to C10 alkyl group, a C1 to C10 alkenyl group, or a C1 to C10 alkoxy group but at least one of R5 to R8 represents an unsubstituted or substituted aromatic group;
- and X2 represents a hydrogen atom, an alkali metal atom, an alkaline earth metal atom, or a quaternary ammonium salt)
- (wherein, R9 represents a hydrogen atom or a methyl group;
- R10 and R11 each represent independently a hydrogen atom, an aryl group, a C1 to C20 alkyl group, a C1 to C20 alkenyl group, or a C1 to C20 alkoxy group and R10 and R11 may be coupled together to form a nonaromatic organic group having different atoms except a carbon atom and a cyclic structure of C4 to C20).
Dependencies are inferred from the claim text.