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US 7,247,594 B2Granted
Catalysts for olefin polymerization
AssigneeChevron Phillips Chemical Company LP
InventorsKumi C. Jayaratne, Michael D. Jensen, Matthew G. Thorn, Max P. McDaniel, Paul Barbee, Qing Yang
Life of this patent
Estimating the term…
Abstract
This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, including polymerization methods using a catalyst composition. One aspect of this invention is the formation and use of a catalyst composition comprising a transition metal compound and an activator for olefin polymerization processes.
Claims19
A catalyst composition comprising:
- a) a transition metal compound with the following formula:
- wherein:
- M is titanium, zirconium, or hafnium;
- Rn is an alkyl, aryl, alkaryl or arylaryl group containing 1-20 carbon atoms;
- n is 0 or 1;
- X is independently a group 15 or group 16 element;
- E is a divalent bridging group containing up to 40 atoms, not counting hydrogen, which links X and Y;
- Y is independently a group 15 or group 16 element;
- a is 1, 2, 3, or 4;
- Z is a monovalent anionic group;
- Z′ is a monovalent anionic group;
- b is 0, 1 or 2, and c is 0, 1 or 2;
- L is a neutral donor ligand;
- d is 0, 1 or 2;
- and
- b) a chemically-treated solid oxide treated with an electron-withdrawing anion wherein the electron-withdrawing anion is selected from chloride, bromide, phosphate, triflate, bisulfate, sulfate, or any combination thereof.
13 more elements
A catalyst composition comprising:
- a) a transition metal compound with the following formula:
- wherein:
- M is titanium, zirconium, or hafnium;
- the group
- is an anionic group selected from cyclodiphosphazanes, bis-phenoxides, N-alkoxy-β-ketoiminates, bis(phenoxy)diamides, diamidoamines, β-Diketonates, cyclodisilazanes, anilidoboranes, diamides, tridentate diamides, pyridine diamides, β-diketiminates, β-ketoiminates, amidinates, salicylaldiminates, substituted cyclodiphosphazanes, substituted bis-phenoxides, substituted N-alkoxy-β-ketoiminates, substituted bis(phenoxy)diamides, substituted diamidoamines, substituted β-Diketonates, substituted cyclodisilazanes, substituted anilidoboranes, substituted diamides, substituted tridentate diamides, substituted pyridine diamides, substituted β-diketiminates, substituted β-ketoiminates, substituted amidinates, substituted salicylaldiminates, and mixtures thereof;
- a is 1, 2, 3, or 4;
- (Z) and (Z′) are independently an aliphatic group, an aromatic group, a cyclic group, a combination of aliphatic and cyclic groups, an oxygen group, a sulfur group, a nitrogen group, a phosphorus group, an arsenic group, a carbon group, a silicon group, a germanium group, a tin group, a lead group, a boron group, an aluminum group, an inorganic group, an organometallic group, or a substituted derivative thereof, any one of which having from 1 to about 20 carbon atoms, or a halide;
- b is 0, 1 or 2, and c is 0, 1 or 2;
- L is selected from ethers, furans and nitrites;
- d is 0, 1, or 2;
- b) a chemically-treated solid oxide comprising a solid oxide treated with an electron-withdrawing anion;
- wherein the solid oxide is silica, alumina, silica-alumina, aluminum phosphate, heteropolytungstates, titania, zirconia, magnesia, boria, zinc oxide, mixed oxides thereof, or mixtures thereof, and
- the electron-withdrawing anion is, chloride, bromide, phosphate, triflate, bisulfate, sulfate, or any combination thereof;
- and optionally
- c) an organoaluminum compound with the following formula:
- Al(X5)n(X6)3-n;
- wherein (X5) is a hydrocarbyl having from 1 to about 20 carbon atoms;
- (X6) is an alkoxide or aryloxide, any one of which having from 1 to about 20 carbon atoms, halide, or hydride;
- and n is a number from 1 to 3, inclusive.
16 more elements
A catalyst composition comprising:
- a) a transition metal compound with the following formula:
- wherein;
- M is titanium, zirconium, or hafnium;
- X is independently nitrogen, oxygen, phosphorus or sulfur;
- Y is independently nitrogen, oxygen, phosphorus or sulfur;
- each substituent Rn on X or Y, is independently an aliphatic group, an aromatic group, a cyclic group, a combination of aliphatic and cyclic groups, or a substituted derivative thereof, any one of which having from 1 to about 20 carbon atoms;
- a divalent bridging group, E, connecting X and Y, comprising P(NR)2P,
- Ar(R)wCH2(R)wAr, Ar(R)wS(R)wAr, C2H4NC(R)CH(R)C, Ar(R)wCH2N(R)C2H4N(R)CH2Ar(R)w, C2H4NHC2H4, C2H4N(R)C2H4, Si(R)(NR)2(R)Si, C(R1)C(R2)C(R1), B(NR2)(NR2)B, C3H6, C2H4OC2H4, CH2(C5H3N)CH2, C(R2)C(R3)C(R2), C(R), or CHAr(R)w,
- wherein R, R1, R2, R3, or R′, is independently an alkyl, cycloalkyl, aryl, aralkyl, substituted alkyl, substituted aryl, or substituted aralkyl, any one of which having from 1 to about 20 carbon atoms, wherein Ar is an aromatic group and (R)w is independently an aliphatic group, an aromatic group, a cyclic group, a combination of aliphatic and cyclic groups, or a substituted derivative thereof, any one of which having from 1 to about 20 carbon atoms, and where w is from 0-5;
- a is 1, 2, 3, or 4;
- (Z) and (Z′) are independently an aliphatic group, an aromatic group, a cyclic group, a combination of aliphatic and cyclic groups, an oxygen group, a sulfur group, a nitrogen group, a phosphorus group, an arsenic group, a carbon group, a silicon group, a germanium group, a tin group, a lead group, a boron group, an aluminum group, an inorganic group, an organometallic group, or a substituted derivative thereof, any one of which having from 1 to about 20 carbon atoms;
- or a halide;
- b is 0, 1 or 2, and c is 0, 1 or 2;
- L is selected from ethers, furans and nitriles;
- d is 0, 1, or 2;
- b) a chemically-treated solid oxide comprising a solid oxide treated with an electron-withdrawing anion, wherein
- the solid oxide is silica, alumina, silica-alumina, aluminum phosphate, heteropolytungstates, titania, zirconia, magnesia, boria, zinc oxide, mixed oxides thereof, or mixtures thereof;
- and
- the electron-withdrawing anion is, chloride, bromide, phosphate, triflate, bisulfate, sulfate, or combinations thereof;
- and
- c) an organoaluminum compound with the following formula:
- Al(X5)n(X6)3-n;
- wherein (X5) is a hydrocarbyl having from 1 to about 20 carbon atoms;
- (X6) is an alkoxide or aryloxide, any one of which having from 1 to about 20 carbon atoms, halide, or hydride;
- and n is a number from 1 to 3, inclusive.
22 more elements
Dependencies are inferred from the claim text.