Apparatus for radially expanding tubular members including a segmented expansion cone
AssigneeEnventure Global Technology, LLC
InventorsBrock Wayne Watson, Lev Ring, David Paul Brisco
Life of this patent
Estimating the term…
Abstract
An apparatus for radially expanding tubular members including a segmented expansion cone.
Claims23
An apparatus for forming a wellbore casing within a wellbore within a subterranean formation, comprising;
- a tubular support member;
- an adjustable tubular expansion cone coupled to the tubular support member;
- an actuator coupled to the tubular support member for adjusting the size of the adjustable tubular expansion cone;
- a shoe releasably coupled to the adjustable tubular expansion cone;
- an expandable tubular member coupled to the shoe defining a longitudinal passage for receiving the tubular support member, the adjustable tubular expansion cone, and the actuator;
- and
- one or more sealing members for sealing the interface between the tubular support member and the expandable tubular member.
A method of forming a wellbore casing within a wellbore within a subterranean formation, comprising;
- positioning an expandable tubular member and an adjustable tubular expansion cone within the wellbore;
- increasing the size of the adjustable tubular expansion cone within the expandable tubular member;
- plastically deforming and radially expanding the expandable tubular member using the adjustable tubular expansion cone;
- wherein increasing the size of the adjustable tubular expansion cone within the expandable tubular member comprises;
- positioning a tubular segmented expansion cone within the expandable tubular member;
- positioning a tubular expansion cone within the expandable tubular member;
- and
- displacing the tubular expansion cone relative to the tubular segmented expansion cone.
An apparatus for forming a wellbore casing within a wellbore within a subterranean formation, comprising;
- means for positioning an expandable tubular member and an adjustable tubular expansion cone within the wellbore;
- means for increasing the size of the adjustable tubular expansion cone within the expandable tubular member;
- means for plastically deforming and radially expanding the expandable tubular member using the adjustable tubular expansion cone;
- wherein the means for increasing the size of the adjustable tubular expansion cone within the expandable tubular member comprises;
- means for positioning a tubular segmented expansion cone within the expandable tubular member;
- means for positioning a tubular expansion cone within the expandable tubular member;
- and
- means for displacing the tubular expansion cone relative to the tubular segmented expansion cone.
An adjustable expansion cone for plastically deforming and radially expanding a tubular member, comprising;
- an adjustable tubular expansion cone;
- an actuator for adjusting the adjustable tubular expansion cone;
- Wherein the adjustable tubular expansion cone comprises;
- a tubular body defining a plurality of longitudinal slots and comprising a plurality of internal arcuate conical expansion cone segments interleaved among the longitudinal slots.
An adjustable expansion cone for plastically deforming and radially expanding a tubular member, comprising;
- an adjustable tubular expansion cone;
- an actuator for adjusting the adjustable tubular expansion cone;
- wherein the actuator comprises;
- a first tubular member coupled to the adjustable tubular expansion cone defining a plurality of first radial passage and comprising a plurality of internal flanges interleaved among the first radial passages;
- a second tubular member received within the first tubular member defining a plurality of second radial passages interleaved among the first radial passages and comprising a plurality of external flanges interleaved among the first and second radial passages and the internal flanges;
- and
- a tubular expansion cone coupled to the second tubular member for radially expanding the tubular adjustable expansion cone.
A method of plastically deforming and radially expanding a tubular member, comprising;
- positioning an adjustable tubular expansion cone within the tubular member;
- increasing the size of the adjustable tubular expansion cone within the expandable tubular member;
- wherein increasing the size of the adjustable tubular expansion cone within the tubular member comprises;
- positioning a tubular segmented expansion cone within the tubular member;
- positioning a tubular expansion cone within the tubular member;
- and
- displacing the tubular expansion cone relative to the tubular segmented expansion cone.
An apparatus for plastically deforming and radially expanding a tubular member, comprising;
- means for positioning an adjustable tubular expansion cone within the tubular member;
- and
- means for increasing the size of the adjustable tubular expansion cone within the expandable tubular member;
- wherein the means for increasing the size of the adjustable tubular expansion cone within the tubular member comprises;
- means for positioning a tubular segmented expansion cone within the tubular member;
- means for positioning a tubular expansion cone within the tubular member;
- and
- means for displacing the tubular expansion cone relative to the tubular segmented expansion cone.
A tubular member, comprising;
- a tubular body defining a plurality of longitudinal slots;
- and
- a plurality of arcuate internal flanges, each flange comprising;
- an arcuate cylindrical segment end face;
- trapezoidal side faces;
- an upper inclined trapezoidal side face;
- and
- a lower inclined trapezoidal side face.
An apparatus for forming a wellbore casing within a wellbore within a subterranean formation, comprising;
- a tubular support member;
- an adjustable tubular expansion cone coupled to the tubular support member, comprising;
- a tubular body defining a plurality of longitudinal slots and comprising a plurality of internal arcuate expansion cone segments interleaved among the longitudinal slots;
- an actuator coupled to the tubular support member for adjusting the size of the adjustable tubular expansion cone, comprising;
- a first tubular member coupled to the tubular support member defining a plurality of first radial passage and comprising a plurality of internal flanges interleaved among the first radial passages;
- a second tubular member received within the first tubular member defining a plurality of second radial passages interleaved among the first radial passages and comprising a plurality of external flanges interleaved among the first and second radial passages and the internal flanges;
- and
- a tubular expansion cone coupled to the second tubular member for radially expanding the adjustable tubular expansion cone;
- a shoe releasably coupled to the adjustable tubular expansion cone;
- an expandable tubular member coupled to the shoe defining a longitudinal passage for receiving the tubular support member, the adjustable tubular expansion cone, and the actuator;
- and
- one or more sealing members for sealing the interface between the tubular support member and the expandable tubular member.
A method of forming a wellbore casing within a wellbore within a subterranean formation, comprising;
- positioning an expandable tubular member and an adjustable tubular expansion cone within the wellbore;
- increasing the size of the adjustable tubular expansion cone within the expandable tubular member, comprising;
- positioning a tubular segmented expansion cone within the expandable tubular member;
- positioning a tubular expansion cone within the expandable tubular member;
- and
- displacing the tubular expansion cone relative to the tubular segmented expansion cone;
- and
- plastically deforming and radially expanding the expandable tubular member using the adjustable tubular expansion cone.
An apparatus for forming a wellbore casing within a wellbore within a subterranean formation, comprising;
- means for positioning an expandable tubular member and an adjustable tubular expansion cone within the wellbore;
- means for increasing the size of the adjustable tubular expansion cone within the expandable tubular member, comprising;
- means for positioning a tubular segmented expansion cone within the expandable tubular member;
- means for positioning a tubular expansion cone within the expandable tubular member;
- and
- means for displacing the tubular expansion cone relative to the tubular segmented expansion cone;
- and
- means for plastically deforming and radially expanding the expandable tubular member using the adjustable tubular expansion cone.
An adjustable expansion cone for plastically deforming and radially expanding a tubular member, comprising;
- an adjustable tubular expansion cone, comprising;
- a tubular body defining a plurality of longitudinal slots and comprising a plurality of internal arcuate conical expansion cone segments interleaved among the longitudinal slots;
- and
- an actuator for adjusting the tubular adjustable expansion cone, comprising;
- a first tubular member coupled to the adjustable tubular expansion cone defining a plurality of first radial passage and comprising a plurality of internal flanges interleaved among the first radial passages;
- a second tubular member received within the first tubular member defining a plurality of second radial passages interleaved among the first radial passages and comprising a plurality of external flanges interleaved among the first and second radial passages and the internal flanges;
- and
- a tubular expansion cone coupled to the second tubular member for radially expanding the tubular adjustable expansion cone.
An apparatus for forming a wellbore casing within a wellbore within a subterranean formation, comprising;
- a tubular support member;
- an adjustable expansion device coupled to the tubular support member;
- an actuator coupled to the tubular support member for adjusting the size of the adjustable expansion device;
- an expandable tubular member coupled to the tubular support member defining a longitudinal passage for receiving the tubular support member, the adjustable expansion device, and the actuator;
- and
- one or more sealing members for sealing the interface between the tubular support member and the expandable tubular member.
An adjustable expansion device for plastically deforming and radially expanding a tubular member, comprising;
- an adjustable tubular expansion device, the adjustable expansion device comprising a tubular segmented expansion cone and an adjustable tubular expansion an actuator for adjusting the tubular adjustable tubular expansion device;
- wherein the adjustable tubular expansion device comprises;
- a tubular body defining a plurality of longitudinal slots and comprising a plurality of internal arcuate expansion segments interleaved among the longitudinal slots.
An adjustable expansion device for plastically deforming and radially expanding a tubular member, comprising;
- an adjustable tubular expansion device, the adjustable expansion device comprising a tubular segmented expansion cone and an adjustable tubular expansion
- an actuator for adjusting the tubular adjustable tubular expansion device;
- wherein the actuator comprises;
- a first tubular member coupled to the adjustable expansion device defining a plurality of first radial passage and comprising a plurality of internal flanges interleaved among the first radial passages;
- a second tubular member received within the first tubular member defining a plurality of second radial passages interleaved among the first radial passages and comprising a plurality of external flanges interleaved among the first and second radial passages and the internal flanges;
- and
- an expansion device to the second tubular member for radially expanding the tubular adjustable expansion device.
An apparatus for forming a wellbore casing within a wellbore within a subterranean formation, comprising;
- a tubular support member;
- an adjustable expansion device coupled to the tubular support member, comprising;
- a body defining a plurality of longitudinal slots and comprising a plurality of internal expansion segments interleaved among the longitudinal slots;
- an actuator coupled to the tubular support member for adjusting the size of the adjustable expansion device, comprising;
- a first tubular member coupled to the tubular support member defining a plurality of first radial passage and comprising a plurality of internal flanges interleaved among the first radial passages;
- a second tubular member received within the first tubular member defining a plurality of second radial passages interleaved among the first radial passages and comprising a plurality of external flanges interleaved among the first and second radial passages and the internal flanges;
- and
- an expansion device coupled to the second tubular member for radially expanding the adjustable expansion device;
- a shoe releasably coupled to the adjustable expansion device;
- an expandable tubular member coupled to the shoe defining a longitudinal passage for receiving the tubular support member, the adjustable expansion device, and the actuator;
- and
- one or more sealing members for sealing the interface between the tubular support member and the expandable tubular member.
A method of forming a wellbore casing within a wellbore within a subterranean formation, comprising;
- positioning an expandable tubular member and an adjustable expansion device within the wellbore;
- increasing the size of the adjustable expansion device within the expandable tubular member, comprising;
- positioning a segmented expansion device within the expandable tubular member;
- positioning an expansion device within the expandable tubular member;
- and
- displacing the expansion device relative to the segmented expansion device;
- and
- plastically deforming and radially expanding the expandable tubular member using the adjustable expansion device.
An apparatus for forming a wellbore casing within a wellbore within a subterranean formation, comprising;
- means for positioning an expandable tubular member and an adjustable expansion device within the wellbore;
- means for increasing the size of the adjustable expansion device within the expandable tubular member, comprising;
- means for positioning a segmented expansion device within the expandable tubular member;
- means for positioning an expansion device within the expandable tubular member;
- and
- means for displacing the expansion device relative to the segmented expansion device;
- and
- means for plastically deforming and radially expanding the expandable tubular member using the adjustable expansion device.
An adjustable expansion device for plastically deforming and radially expanding a tubular member, comprising;
- an adjustable tubular expansion device, comprising;
- a tubular body defining a plurality of longitudinal slots and comprising a plurality of internal expansion segments interleaved among the longitudinal slots;
- and
- an actuator for adjusting the adjustable tubular expansion device, comprising;
- a first tubular member coupled to the adjustable tubular expansion device defining a plurality of first radial passage and comprising a plurality of internal flanges interleaved among the first radial passages;
- a second tubular member received within the first tubular member defining a plurality of second radial passages interleaved among the first radial passages and comprising a plurality of external flanges interleaved among the first and second radial passages and the internal flanges;
- and
- an expansion device coupled to the second tubular member for radially expanding the adjustable tubular expansion device.
Dependencies are inferred from the claim text.