Cementing compositions comprising cement kiln dust, vitrified shale, zeolite, and/or amorphous silica utilizing a packing volume fraction, and associated methods
AssigneeHalliburton Energy Services, Inc.
InventorsCraig W. Roddy, Ricky L. Covington, Jiten Chatterji
Life of this patent
Estimating the term…
Abstract
Cementing compositions are provided that comprise water, cement kiln dust, vitrified shale, zeolite, and/or amorphous silica, that utilize a packing volume fraction such that the solid particulate materials of the fluid are in a hindered settling state. Methods of cementing are provided that utilize compositions comprising water, cement kiln dust, vitrified shale, zeolite, and/or amorphous silica, that utilize a packing volume fraction such that the solid particulate materials of the fluid are in a hindered settling state.
Claims33
A method of cementing, comprising:
- maximizing a packing volume fraction in a cementing composition using at least one particulate material with a particle size in the range of from about 7 nanometers to about 1 millimeter, the at least one particulate material selected from the group consisting of cement kiln dust, vitrified shale, zeolite, and combinations thereof;
- introducing the cementing composition into a subterranean formation;
- and
- allowing the cementing composition to set in the subterranean formation.
A method of cementing, comprising:
- introducing a cementing composition into a subterranean formation, wherein the cementing composition comprises water, hydraulic cement, and at least one particulate material with a particle size in the range of from about 7 nanometers to about 1 millimeter, the at least one particulate material selected from the group consisting of cement kiln dust, vitrified shale, zeolite, and combinations thereof;
- wherein a solids volume total in the cementing compositions comprises a maximum packing volume fraction;
- and
- allowing the cementing composition to set in the subterranean formation.
A method of cementing comprising:
- providing an unhydrated mixture of at least three particulate materials chosen from the group consisting of:
- (a) cement kiln dust, vitrified shale, zeolite, or amorphous silica having a particle size in the range of from about 7 nanometers to about 50 nanometers;
- (b) cement kiln dust, vitrified shale, zeolite, or amorphous silica having a particle size in the range of from about 0.05 microns to about 0.5 microns;
- (c) cement kiln dust, vitrified shale, zeolite, or amorphous silica having a particle size in the range of from about 0.5 microns to about 10 microns;
- (d) cement kiln dust, vitrified shale, zeolite, or amorphous silica having a particle size in the range of from about 10 microns to about 20 microns;
- (e) cement kiln dust, vitrified shale, zeolite, or amorphous silica having a particle size in the range of from about 20 microns to about 200 microns;
- (f) cement kiln dust, vitrified shale, zeolite, or amorphous silica having a particle size in the range of from about 200 microns to about 800 microns;
- and
- (g) cement kiln dust, vitrified shale, zeolite, or amorphous silica having a particle size greater than about 1 millimeter,
- wherein a solids volume total of the at least three particulate materials comprises a maximum packing volume fraction
- adding water to the unhydrated mixture to form a settable composition;
- and
- placing the settable composition in a subterranean formation.
A method comprising:
- providing a cementing composition, wherein the cementing composition comprises water;
- and at least three particulate materials chosen from the group consisting of:
- (a) cement kiln dust, vitrified shale, zeolite, or amorphous silica having a particle size in the range of from about 7 nanometers to about 50 nanometers;
- (b) cement kiln dust, vitrified shale, zeolite, or amorphous silica having a particle size in the range of from about 0.05 microns to about 0.5 microns;
- (c) cement kiln dust, vitrified shale, zeolite, or amorphous silica having a particle size in the range of from about 0.5 microns to about 10 microns;
- (d) cement kiln dust, vitrified shale, zeolite, or amorphous silica having a particle size in the range of from about 10 microns to about 20 microns;
- (e) cement kiln dust, vitrified shale, zeolite, or amorphous silica having a particle size in the range of from about 20 microns to about 200 microns;
- (f) cement kiln dust, vitrified shale, zeolite, or amorphous silica having a particle size in the range of from about 200 microns to about 800 microns;
- and
- (g) cement kiln dust, vitrified shale, zeolite, or amorphous silica having a particle size greater than about 1 millimeter,
- wherein a solids volume total of the at least three particulate materials comprises a maximum packing volume fraction;
- and
- placing the cementing composition in a subterranean formation.
A method of cementing, comprising:
- introducing a cementing composition into an annular space between a subterranean formation and a pipe string disposed in the subterranean formation, wherein the cementing composition comprises water, and at least three particulate materials chosen from the group consisting of:
- (a) cement kiln dust, vitrified shale, zeolite, or amorphous silica having a particle size in the range of from about 7 nanometers to about 50 nanometers;
- (b) cement kiln dust, vitrified shale, zeolite, or amorphous silica having a particle size in the range of from about 0.05 microns to about 0.5 microns;
- (c) cement kiln dust, vitrified shale, zeolite, or amorphous silica having a particle size in the range of from about 0.5 microns to about 10 microns;
- (d) cement kiln dust, vitrified shale, zeolite, or amorphous silica having a particle size in the range of from about 10 microns to about 20 microns;
- (e) cement kiln dust, vitrified shale, zeolite, or amorphous silica having a particle size in the range of from about 20 microns to about 200 microns;
- (f) cement kiln dust, vitrified shale, zeolite, or amorphous silica having a particle size in the range of from about 200 microns to about 800 microns;
- and
- (g) cement kiln dust, vitrified shale, zeolite, or amorphous silica having a particle size greater than about 1 millimeter,
- wherein a solids volume total of the at least three particulate materials comprises a maximum packing volume fraction;
- and
- allowing the cementing composition to set in the annular space.
Dependencies are inferred from the claim text.