# US 7,203,049 B2 · Over-current protection device

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- Number: US 7,203,049 B2
- Document ID: US7203049B2
- Status: Granted
- Kind: B2
- Application number: 10/936,290
- Filed: 2004-09-08
- Published: 2005-02-17
- Granted: 2007-04-10
- Earliest claimed: 2002-07-12
- Assignees: Polytronics Technology Corp.
- Inventors: Edward Fu-Hua Chu; David Shau-Chew Wang; Yun-Ching Ma
- Web page: https://patentgrep.com/patent/US7203049B2

## CPC

- H01C 7/02: having positive temperature coefficient
- H01C 1/1406: {Terminals or electrodes formed on resistive elements having positive temperature coefficient}
- H01C: RESISTORS

## Abstract

The over-current protection device of the present invention uses the unbalanced properties of the thermal expansion coefficients between the outer and inner sides for an upper metallic conductive sheet and a lower metallic conductive sheet to generate a torque to deform outwardly. The torque is used to pull a current-sensing element and present with at least a cracking face, so as to introduce an electrically open effect similar to a fuse. Thus, the present invention can achieve the object for preventing the danger of circuit system by the short circuit during the burning of over-current protection device.

## Claims

### Claim 1

An over-current protection device, comprising:
a current-sensing element exhibiting positive temperature coefficient behavior, the current-sensing element including an upper electrode foil, a bottom electrode foil and a conductive material;
an upper metallic conductive sheet comprising:
a first upper metallic conductive sheet; and
a second upper metallic conductive sheet located between and attached physically to the first upper metallic conductive sheet and the upper electrode foil wherein the thermal expansion coefficient of the first upper metallic conductive sheet is smaller than that of the second upper metallic conductive sheet; and
a bottom metallic conductive sheet, comprising:
a first bottom metallic conductive sheet; and
a second bottom metallic conductive sheet located between and attached to the first bottom metallic conductive sheet and the bottom electrode foil, wherein the thermal expansion coefficient of the first bottom metallic conductive sheet is smaller than that of the second bottom metallic conductive sheet;
whereby unbalanced thermal expansion coefficients of the upper metallic conductive sheet and the bottom metallic conductive sheet generate a torque to deform outwardly during a burning of the over-current protection device, and at least one crack surface is generated in the current-sensing element.

### Claim 2 (depends on 1)

The over-current protection device according to claim 1, wherein the first upper metallic conductive sheet and the first bottom metallic conductive sheet are made of a material selected from the group consisting of chromium, nickel, iron, cobalt, tungsten, titanium and the alloy thereof.

### Claim 3 (depends on 1)

The over-current protection device according to claim 1, wherein the second upper metallic conductive sheet and the second bottom metallic conductive sheet are made of a material selected from the group consisting of copper, aluminum, stannum, lead, silver, platinum, gold and the alloy thereof.

### Claim 4 (depends on 1)

The over-current protection device according to claim 1, wherein at least one of the metallic conductive sheets comprises a notch on the. surface.

### Claim 5 (depends on 1)

The over-current protection device according to claim 1, which is applied to a battery protection of a portable electronic device.