Water vapor breathable, liquid water resistant material
AssigneeSaint-Gobain Technical Fabrics Canada, Ltd.
InventorJohn Frederick Porter
Life of this patent
Estimating the term…
Abstract
The present invention relates to a composite sheet material that is water vapor permeable and substantially liquid water impermeable. The composite sheet material includes an outer layer, a film, and a reinforcing layer and, preferably, has an ASTM D3833 water vapor transmission rate of greater than 250 g/m2/day, and a tensile strength of at least about 100 N/5 cm when tested in accordance with ASTM D5035. The sheet material is useful as a membrane for roofing, housewrap, insulation facing and in the fabrication of protective apparel.
Claims23
A roofing system, comprising:
- a composite having three layers, comprised of, a water vapor permeable, substantially liquid water impermeable, porous polymeric film covered by an outer layer and further covered by a reinforcing layer;
- said film comprising one of, an extrusion coating or lamination, said film comprising polyurethane, which is spot bonded to said outer layer by melt bonds without adhesive;
- said outer layer comprised of, abrasion resistant, polymeric nonwoven fibers, wherein the polymeric fibers are melt bonded in the outer layer without adhesive;
- said reinforcing layer comprised of, a tear and puncture resistant, reinforcing mesh, said mesh being bonded without adhesive by melt bonds with said film to form said composite;
- said composite being stapled to roof sheathing of said roofing system to comprise an abrasion resistant and rain resistant roofing membrane;
- and
- a roofing material of said roofing system installed over said composite comprising said roofing membrane.
An insulation product comprising:
- an insulation layer containing randomly oriented fibers joined together with an adhesive;
- said insulation layer comprising, an R-value insulation or a duct liner board;
- and
- a facing applied to at least one major surface of said insulation layer, said facing comprising:
- a composite having three layers, comprised of, a water vapor permeable, substantially liquid water impermeable, porous polymeric film covered by an outer layer and further covered by a reinforcing layer;
- said film comprising one of, an extrusion coating or lamination, said film comprising polyurethane, which is spot bonded to said outer layer by melt bonds without adhesive;
- said outer layer comprised of, abrasion resistant, polymeric nonwoven fibers, wherein the polymeric fibers are melt bonded in the outer layer without adhesive;
- said reinforcing layer comprised of, a tear and puncture resistant, reinforcing mesh, said mesh being bonded without adhesive by melt bonds with said film to form said composite;
- and
- said composite having an ASTM D5035 tensile strength of at least about 100 N/5 cm, and exhibiting resistance to liquid water transmission.
An exterior finishing system, comprising:
- a composite having three layers, comprised of, a water vapor permeable, substantially liquid water impermeable, porous polymeric film between an outer layer and a reinforcing layer;
- said film comprising one of, an extrusion coating or lamination, said film comprising polyurethane, which is spot bonded to said outer layer by melt bonds without adhesive;
- said outer layer comprised of, abrasion resistant, nonwoven polymeric fibers, wherein the polymeric fibers are melt bonded without adhesive in the outer layer;
- said reinforcing layer comprised of, a tear and puncture resistant, reinforcing mesh, said mesh being bonded without adhesive by melt bonds with said film to form said composite;
- said composite being stapled to sheathing of a building to comprise an abrasion resistant and rain resistant housewrap;
- and
- a foam insulation board or an exterior sheathing material of said exterior finishing system over said composite, wherein said exterior sheathing material comprises one of, glass-faced gypsum board, siding, stucco, brick, stone or cement block.
An exterior finishing system, comprising:
- a composite having three layers, comprised of, a water vapor permeable, substantially liquid water impermeable, porous polymeric film between an outer layer and a reinforcing layer;
- said film comprising one of, an extrusion coating or lamination, said film comprising polyurethane, which is spot bonded to said outer layer by melt bonds without adhesive;
- said outer layer comprised of, abrasion resistant, nonwoven polymeric fibers, wherein the polymeric fibers are melt bonded in the outer layer without adhesive;
- said reinforcing layer comprised of, a tear and puncture resistant, reinforcing mesh, said mesh being bonded without adhesive by melt bonds with said film to form said composite;
- said composite being stapled to sheathing of a building to comprise, an abrasion resistant and rain resistant, housewrap, or to comprise an abrasion resistant and rain resistant, roofing membrane.
Dependencies are inferred from the claim text.