Read sensor with overlaying lead layer top surface portions interfaced by hard bias and tapered lead layers

A magnetic disk drive, which includes at least one magnetic head assembly, wherein the magnetic head assembly has write and read heads with surfaces for facing a magnetic medium, comprising:

• the write head including:
• first and second ferromagnetic pole piece layers that have a yoke portion located between a pole tip portion and a back gap portion;
• a nonmagnetic write gap layer located between the pole tip portions of the first and second ferromagnetic pole piece layers;
• an insulation stack with at least one coil layer embedded therein located between the yoke portions of the first and second ferromagnetic pole piece layers;
• and
• the first and second ferromagnetic pole piece layers being connected at their back gap portions;
• the read head including:
• a read sensor having a top surface that has first and second side top surface portions and a central top surface portion that is located between the first and second side top surface portions;
• first and second overlaying lead layers interfacing said first and second side top surface portions;
• first and second hard bias layers and first and second lead layers;
• the first hard bias layer and the first lead layer interfacing the first overlaying lead layer and the second hard bias layer and the second lead layer interfacing the second overlaying lead layer;
• the central top surface portion having a width that defines a track width of the read sensor
• the top surface of the read sensor being flat;
• the first and second overlaying lead layers having first and second side surfaces respectively;
• a distance between the first and second side surfaces being equal to said track width;
• the first and second overlaying lead layers being composed of a first material and the first and second lead layers being composed of a second material;
• the first material being preferentially removable with respect to the second material when subjected to reactive ion etching;
• the first material including tantalum (Ta), tungsten (W) or molybdenum (Mo) and the second material including rhodium (Rh) or ruthenium (Ru);
• first and second nonmagnetic electrically insulating read gap layers;
• the read sensor, the first and second overlaying lead layers, and the first and second hard bias layers and the first and second lead layers being located between the first and second read gap layers;
• first and second ferromagnetic shield layers;
• and
• the first and second read gap layers being located between the first and second ferromagnetic shield layers;
• a housing;
• said magnetic medium being located in the housing;
• a support mounted in the housing for supporting the magnetic head assembly with said surfaces facing the magnetic medium so that the read head is in a transducing relationship with the magnetic medium;
• means for moving the magnetic medium;
• and
• a processor connected to the magnetic head assembly and to the means for moving, for exchanging signals with the magnetic head assembly and for controlling movement of the magnetic medium.

A magnetic head assembly, which has surfaces for facing a moving magnetic medium, comprising:

• a read sensor that has a top surface that has first and second side top surface portions and a central top surface portion that is located between the first and second side top surface portions;
• first and second overlaying lead layers interfacing said first and second side top surface portions;
• first and second hard bias and tapered lead layers interfacing the first and second overlaying lead layers;
• the central top surface portion having a width that defines a track width of the read sensor;
• the first and second overlaying lead layers being composed of a first material and the first and second tapered lead layers being composed of a second material;
• the first material being preferentially removable with respect to the second material when subjected to reactive ion etching;
• the first material being tantalum (Ta), tungsten (W) or molybdenum (Mo) and the second material being rhodium (Rh) or ruthenium (Ru);
• first and second nonmagnetic electrically insulating read gap layers;
• the read sensor, the hard bias layers, the overlaying lead layers, and the tapered lead layers being located between the first and second read gap layers;
• first and second ferromagnetic shield layers;
• and
• the first and second read gap layers being located between the first and second ferromagnetic shield layers.

A magnetic disk drive, which includes at least one magnetic head assembly, wherein the magnetic head assembly has write and read heads with surfaces for facing a magnetic medium, comprising:

• the write head including:
• first and second ferromagnetic pole piece layers that have a yoke portion located between a pole tip portion and a back gap portion;
• a nonmagnetic write gap layer located between the pole tip portions of the first and second ferromagnetic pole piece layers;
• an insulation stack with at least one coil layer embedded therein located between the yoke portions of the first and second ferromagnetic pole piece layers;
• and
• the first and second ferromagnetic pole piece layers being connected at their back gap portions;
• the read head including:
• a read sensor having a top surface that has first and second side top surface portions and a central top surface portion that is located between the first and second side top surface portions;
• first and second overlaying lead layers interfacing said first and second side top surface portions;
• first and second hard bias layers overlapping a first portion of the first overlaying lead layer and a first portion of the second overlaying lead layer, respectively;
• a first tapered lead layer overlapping the first hard bias layer and a second portion of the first overlaying lead layer and a second tapered lead layer overlapping the second hard bias layer and a second portion of the second overlaying lead layer;
• the central top surface portion having a width that defines a track width of the read sensor;
• the top surface of the read sensor being flat;
• the first and second overlaying lead layers having first and second normal side surfaces respectively that are normal to said top surface;
• a distance between the first and second normal side surfaces being equal to said track width;
• the first and second overlaying lead layers being composed of a first material and the first and second tapered lead layers being composed of a second material;
• the first material being preferentially removable with respect to the second material when subjected to reactive ion etching;
• the first material including tantalum (Ta), tungsten (W) or molybdenum (Mo) and the second material including rhodium (Rh) or ruthenium (Ru);
• first and second nonmagnetic electrically insulating read gap layers;
• the read sensor, the first and second overlaying lead layers, and the first and second hard bias and tapered lead layers being located between the first and second read gap layers;
• first and second ferromagnetic shield layers;
• and
• the first and second read gap layers being located between the first and second ferromagnetic shield layers;
• a housing;
• said magnetic medium being located in the housing;
• a support mounted in the housing for supporting the magnetic head assembly with said surfaces facing the magnetic medium so that the read head is in a transducing relationship with the magnetic medium;
• means for moving the magnetic medium;
• and
• a processor connected to the magnetic head assembly and to the means for moving, for exchanging signals with the magnetic head assembly and for controlling movement of the magnetic medium.