Means and method for filling bag-on-valve aerosol barrier packs

An apparatus to assist in pressure filling propellant into a flexible bag-on-valve aerosol valve system having a flexible bag disposed within a propellant container having an interior container space, said propellant to be filled into the container space outside the flexible bag, comprising an aerosol valve having a valve stem, valve housing and a gasket mounted into a mounting cup, said gasket surrounding the valve stem and having a top surface abutting a bottom surface of the mounting cup when the valve is closed;

• said valve stem having a central dispensing channel for product dispensing and one or more lateral orifices extending through the valve stem side wall into said channel;
• said flexible bag sealingly attached to said valve housing;
• said valve stem having a portion with an exterior annular surface and said valve housing having an interior annular surface, said respective annular surfaces engaging in annular sealing contact with each other when the stem is deeply depressed for propellant pressure filling between said gasket top surface and said mounting cup bottom surface and around the outside of the gasket, thereby preventing access of the propellant into the flexible bag;
• wherein said respective annular surfaces are separated from one another when the aerosol valve is not actuated for propellant filling and only engage each other during propellant pressure filling;
• wherein said valve housing is characterized by the absence of a propellant filling orifice through the housing side wall axially below the valve stem sealing gasket and wherein the interior of the outer propellant-storing container is not in contact with the interior of the valve housing upon actuation of the valve to discharge product from the flexible bag, thereby precluding passage of the contents of the outer container to the interior of the valve housing and consequent discharge through the valve stem orifice.