Formation consolidation process

Abstract

A formation consolidation process is described which comprises injecting into an unconsolidated or poorly consolidated subterranean formation penetrated by a wellbore an aqueous pumpable system comprising an insoluble silica source (e.g., colloidal silica, silica fume or fumed silica) and a source of calcium hydroxide (e.g., aqueous solutions of calcium chloride and sodium hydroxide). The aqueous system may contain a nucleation inhibitor. The components of the aqueous system react to produce a calcium silicate hydrate gel (C-S-H gel) having cementitious properties within the pores of the formation. After the C-S-H gel sets and hardens, the consolidated formation has a high compressive strength (e.g., 500 psi (about 3.5 MPa) or more). The technique can be performed as a remedial treatment or in new completions, but it is particularly useful in workover treatments for existing wells.

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