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US 7,083,401 B2Granted
Asymmetric contouring of elastomer liner on lobes in a Moineau style power section stator
AssigneeDyna-Drill Technologies, Inc.
InventorMichael E. Hooper
Life of this patent
Estimating the term…
Abstract
The inventive stator includes a helical cavity component made from a material chosen to reinforce an elastomer liner deployed thereon. The contouring of the elastomer liner is asymmetrical, such that the elastomer liner is relatively thick on the loaded side of a lobe as compared to its thickness on the unloaded side of the lobe.
Claims25
A stator for use in a Moineau style power section, the stator comprising:
- an outer tube;
- a helical cavity component deployed substantially coaxially in the outer tube, the helical cavity component providing an internal helical cavity and including a plurality of internal lobes;
- the helical cavity component further including an outer reinforcement material retained by the outer tube and an inner resilient liner presented to the internal helical cavity;
- the liner having a non-uniform thickness such that, when viewed in circular cross section, the thickness of the liner on one side of each of the lobes is greater than the thickness of the liner on an opposing side of each of the lobes.
1 more element
A stator for use in a Moineau style power section, the stator comprising:
- a plurality of internal stator lobes, each of the stator lobes including a resilient liner deployed on an interior surface of the stator, the liner disposed to engage rotor lobes on a helical outer surface of a rotor when the rotor is positioned within the stator so that the rotor lobes are in a rotational interference fit with the stator lobes, rotation of the rotor in a predetermined direction causing the rotor lobes to (i) contact the stator lobes on a loaded side thereof as the interference fit is encountered, and (ii) pass by the stator lobes on a non-loaded side thereof as the interference fit is completed;
- each of the stator lobes further including a reinforcement material for the resilient liner;
- the stator further including a shape, when viewed in circular cross section, in which a thickness of the liner is greater on the loaded sides of the stator lobes than on the non-loaded sides thereof.
A subterranean drilling motor comprising:
- a rotor having a plurality of rotor lobes on a helical outer surface of the rotor;
- a stator including a helical cavity component, the helical cavity component providing an internal helical cavity and including a plurality of internal stator lobes;
- the rotor deployable in the helical cavity of the stator such that the rotor lobes are in a rotational interference fit with the stator lobes, rotation of the rotor in a predetermined direction causing the rotor lobes to (i) contact the stator lobes on a loaded side thereof as the interference fit is encountered, and (ii) pass by the stator lobes on a non-loaded side thereof as the interference fit is completed;
- the stator lobes including a reinforcement material and a resilient liner, the liner disposed to engage an outer surface of the rotor;
- the liner having a non-uniform thickness such that the liner is thicker on the loaded sides of the lobes than on the non-loaded sides of the lobes.
2 more elements
A stator for use in a Moineau style power section, the stator comprising:
- a helical cavity component, the helical cavity component providing an internal helical cavity, the helical cavity component including a plurality of internal lobes;
- the helical cavity component further including an outer reinforcement material, a transition layer, and an inner resilient liner, the liner presented to the helical cavity, the transition layer interposed between the reinforcement material and the liner;
- the transition layer being less resilient than the liner and more resilient than the reinforcement material;
- the liner including a non uniform thickness such that, when viewed in circular cross section, the thickness of the liner on one side of each of the lobes is greater than the thickness of the liner on an opposing side of each of the lobes.
1 more element
Dependencies are inferred from the claim text.