Sheet metal scale removing water jet process
AssigneeThe Material Works, Ltd.
InventorKevin C. Voges
Life of this patent
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Abstract
An apparatus and method of removing scale from the surfaces of processed sheet metal employs high pressure jets of water directed from nozzles positioned in close proximity to the sheet metal surfaces.
Claims26
An apparatus that removes scale from sheet metal, the apparatus comprising:
- a leveler that receives a length of sheet metal and subjects opposite top and bottom surfaces of the length of sheet metal to forces that plane the length of sheet metal with the opposite top and bottom surfaces of the length of sheet metal being substantially flat;
- a descaler that receives the length of sheet metal from the leveler and subjects the opposite top and bottom surfaces of the length of sheet metal to jets of high pressure water that remove scale from the opposite top and bottom surfaces of the length of sheet metal;
- a dryer that receives the length of sheet metal from the descaler and dries water from the opposite top and bottom surfaces of the length of sheet metal;
- an oiler that receives the length of sheet metal from the dryer and subjects the opposite top and bottom surfaces of the length of sheet metal to a film of oil;
- and,
- an oxide detector positioned adjacent the dryer that receives the length of sheet metal from the dryer and senses oxide scale present on the length of sheet metal.
An apparatus that removes scale from sheet metal, the apparatus comprising:
- a leveler that receives a length of sheet metal and subjects opposite top and bottom surfaces of the length of sheet metal to forces that plane the length of sheet metal with the opposite top and bottom surfaces of the length of sheet metal being substantially flat;
- a descaler that receives the length of sheet metal from the leveler and subjects the opposite top and bottom surfaces of the length of sheet metal to jets of high pressure water that remove scale from the opposite top and bottom surfaces of the length of sheet metal;
- a dryer that receives the length of sheet metal from the descaler and dries water from the opposite top and bottom surfaces of the length of sheet metal;
- an oiler that receives the length of sheet metal from the dryer and subjects the opposite top and bottom surfaces of the length of sheet metal to a film of oil;
- and,
- the descaler having a plurality of water nozzles arranged in a row that extends across the length of sheet metal on one side of the sheet metal, and a sheet metal support engaging an opposite side of the length of sheet metal directly opposite the plurality of water nozzles.
An apparatus that removes scale from sheet metal, the apparatus comprising:
- a leveler that receives a length of sheet metal and subjects opposite top and bottom surfaces of the length of sheet metal to forces that plane the length of sheet metal with the opposite top and bottom surfaces of the length of sheet metal being substantially flat;
- a descaler that receives the length of sheet metal from the leveler and subjects the opposite top and bottom surfaces of the length of sheet metal to jets of high pressure water that remove scale from the opposite top and bottom surfaces of the length of sheet metal;
- a dryer that receives the length of sheet metal from the descaler and dries water from the opposite top and bottom surfaces of the length of sheet metal;
- an oiler that receives the length of sheet metal from the dryer and subjects the opposite top and bottom surfaces of the length of sheet metal to a film of oil;
- and,
- the descaler having a plurality of water nozzles arranged across the top and bottom surfaces of the length of sheet metal and a plurality of sheet supports arranged across and engaging the top and bottom surfaces of the length of sheet metal, each sheet support being positioned directly opposite at least one of the plurality of water nozzles on opposite sides of the length of sheet metal.
An apparatus that removes scale from sheet metal, the apparatus comprising:
- a descaler that receives the length of sheet metal and subjects opposite top and bottom surfaces of the length of sheet metal to jets of high pressure water that remove scale from the top and bottom surfaces of the length of sheet metal;
- a brusher positioned adjacent the descaler that receives the length of sheet metal from the descaler and brushes the top and bottom surfaces of the length of sheet metal to remove residual scale;
- an oiler that receives the length of sheet metal from the brusher and applies oil to the top and bottom surfaces of the length of sheet metal coating the length of sheet metal in a film of oil;
- and,
- an oxide detector positioned between the brusher and the oiler and that receives the length of sheet metal from the brusher and senses oxide scale present on the length of sheet metal.
An apparatus that removes scale from sheet metal, the apparatus comprising:
- a descaler that receives the length of sheet metal and subjects opposite top and bottom surfaces of the length of sheet metal to jets of high pressure water that remove scale from the top and bottom surfaces of the length of sheet metal;
- a brusher positioned adjacent the descaler that receives the length of sheet metal from the descaler and brushes the top and bottom surfaces of the length of sheet metal to remove residual scale;
- and,
- the descaler having a plurality of water nozzles arranged in a row that extends across the length of sheet metal on one side of the length of sheet metal, and a sheet metal support engaging an opposite side of the length of sheet metal directly opposite the plurality of water nozzles.
An apparatus that removes scale from sheet metal, the apparatus comprising:
- a descaler that receives the length of sheet metal and subjects opposite top and bottom surfaces of the length of sheet metal to jets of high pressure water that remove scale from the top and bottom surfaces of the length of sheet metal;
- a brusher positioned adjacent the descaler that receives the length of sheet metal from the descaler and brushes the top and bottom surfaces of the length of sheet metal to remove residual scale;
- and,
- the descaler having a plurality of water nozzles arranged across the top and bottom surfaces of the length of sheet metal and a plurality of sheet supports arranged across and engaging the top and bottom surfaces of length of sheet metal, each sheet support being positioned directly opposite at least one of the plurality of water nozzles on opposite sides of the length of sheet metal.
A method of removing scale from sheet metal comprising:
- leveling a length of sheet metal by subjecting opposite top and bottom surfaces of the length of sheet metal to bending forces that plane the length of sheet metal with the top and bottom surfaces of the length of sheet metal being substantially flat;
- descaling the length of sheet metal after the leveling by subjecting the opposite top and bottom surfaces of the length of sheet metal to jets of high pressure water that remove scale from the opposite top and bottom surfaces of the length of sheet metal;
- drying water from the top and bottom surfaces of the length of sheet metal after the scale has been removed;
- subjecting the top and bottom surfaces of the length of the sheet metal to a film of oil after drying the length of sheet metal;
- and,
- sensing oxide scale on the length of sheet metal after descaling the length of sheet metal.
A method of removing scale from sheet metal comprising:
- leveling a length of sheet metal by subjecting opposite top and bottom surfaces of the length of sheet metal to bending forces that plane the length of sheet metal with the top and bottom surfaces of the length of sheet metal being substantially flat;
- descaling the length of sheet metal after the leveling by subjecting the opposite top and bottom surfaces of the length of sheet metal to jets of high pressure water that remove scale from the opposite top and bottom surfaces of the length of sheet metal;
- drying water from the top and bottom surfaces of the length of sheet metal after the scale has been removed;
- subjecting the top and bottom surfaces of the length of the sheet metal to a film of oil after drying the length of sheet metal;
- and,
- subjecting the opposite top and bottom surfaces of the length of sheet metal to high pressure water jets while engaging sheet supports against the length of sheet metal directly opposite the high pressure water jets.
Dependencies are inferred from the claim text.