# US 7,071,276 B2 · Process to produce polymers

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- Number: US 7,071,276 B2
- Document ID: US7071276B2
- Status: Granted
- Kind: B2
- Application number: 10/319,393
- Filed: 2002-12-13
- Published: 2003-08-28
- Granted: 2006-07-04
- Earliest claimed: 1998-12-30
- Assignees: Phillips Petroleum Company
- Inventors: Max P. McDaniel; Elizabeth A. Benham; Al R. Wolfe
- Web page: https://patentgrep.com/patent/US7071276B2

## CPC

- C08F 10/00: Homopolymers and copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
- C08F 10/02: Ethene
- C08F 210/16: Copolymers of ethene with alpha-alkenes, e.g. EP rubbers
- C08F 2410/04: Dual catalyst, i.e. use of two different catalysts, where none of the catalysts is a metallocene
- C08F: MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS

## Abstract

A process to produce ethylene polymers is provided.

## Claims

### Claim 1

A composition comprising an ethylene polymer having a polydispersity (Mw/Mn) greater than about 40, a high load melt index (HLMI) from about 5 to about 15 grams per ten minutes, a shear ratio (HLMI/MI) greater than about 400, and a density from 0.945 to 0.955 grams per cubic centimeter, wherein the ethylene polymer is an ethylene homopolymer or a copolymer of ethylene and an α-olefin having from 4 to about 16 carbon atoms per molecule.

### Claim 2 (depends on 1)

The composition of claim 1, wherein the ethylene polymer has a polydispersity (Mw/Mn) greater than 50.

### Claim 3 (depends on 1)

The composition of claim 1, wherein the ethylene polymer has a polydispersity (Mw/Mn) greater than 60.

### Claim 4 (depends on 1)

The composition of claim 1, wherein the ethylene polymer has a pent test greater than about 500 hours.

### Claim 5 (depends on 1)

The composition of claim 1, wherein the ethylene polymer has a density from 0.947 to 0.953 grams per cubic centimeter.

### Claim 6 (depends on 5)

The composition of claim 5, wherein the ethylene polymer has a pent test greater than 1000 hours.

### Claim 7 (depends on 6)

The composition of claim 6, wherein the ethylene polymer has a polydispersity (Mw/Mn) greater than 50.

### Claim 8 (depends on 1)

The composition of claim 1, wherein the ethylene polymer has a density from 0.948 to 0.951 grams per cubic centimeter.

### Claim 9 (depends on 8)

The composition of claim 8, wherein the ethylene polymer has a pent test greater than 2000 hours.

### Claim 10 (depends on 9)

The composition of claim 9, wherein the ethylene polymer has a polydispersity (Mw/Mn) greater than 60.

### Claim 11 (depends on 1)

The composition of claim 1, wherein the ethylene polymer has a HLMI from 8 to 13 grams per ten minutes.

### Claim 12 (depends on 1)

The composition of claim 1, wherein the ethylene polymer has a shear (HLMI/MI) ratio greater than 500.

### Claim 13 (depends on 1)

The composition of claim 1, wherein the α-olefin has from 4 to about 8 carbon atoms per molecule.

### Claim 14 (depends on 1)

The composition of claim 1, wherein the α-olefin has from 4 to about 6 carbon atoms per molecule.

### Claim 15 (depends on 1)

The composition of claim 1, wherein the olefin is 1-butene, 1-pentene, 4-methyl-1-pentene, 1-hexene, or 1-octene.

### Claim 16 (depends on 1)

The composition of claim 1, wherein the ethylene polymer has a HLMI from 8 to 13 grams per ten minutes, a density from 0.948 to 0.951 grams per cubic centimeter, and a pent test greater than 2000 hours.

### Claim 17 (depends on 6)

The composition of claim 6, wherein the ethylene polymer has a shear ratio (HLMI/MI) greater than 500.

### Claim 18 (depends on 16)

The composition of claim 16, wherein the ethylene polymer has a polydispersity (Mw/Mn) greater than 60.

### Claim 19

A composition comprising an ethylene polymer having a high load melt index (HLMI) from about 2 to about 20 grams per ten minutes, a shear ratio (HLMI/MI) greater than about 400, and a density from 0.945 to 0.955 grams per cubic centimeter, wherein the ethylene polymer is an ethylene homopolymer or a copolymer of ethylene and an olefin having from 4 to about 16 carbon atoms per molecule.

### Claim 20 (depends on 19)

The composition of claim 19, wherein the ethylene polymer has a polydispersity (Mw/Mn) greater than about 40.

### Claim 21 (depends on 19)

The composition of claim 19, wherein the ethylene polymer has a polydispersity (Mw/Mn) greater than 50.

### Claim 22 (depends on 19)

The composition of claim 19, wherein the ethylene polymer has a polydispersity (Mw/Mn) greater than 60.

### Claim 23 (depends on 19)

The composition of claim 19, wherein the ethylene polymer has a pent test greater than about 500 hours.

### Claim 24 (depends on 19)

The composition of claim 19, wherein the ethylene polymer has a density from 0.947 to 0.953 grams per cubic centimeter.

### Claim 25 (depends on 24)

The composition of claim 24, wherein the ethylene polymer has a pent test greater than 1000 hours.

### Claim 26 (depends on 19)

The composition of claim 19, wherein the ethylene polymer has a density from 0.948 to 0.951 grams per cubic centimeter.

### Claim 27 (depends on 26)

The composition of claim 26, wherein the ethylene polymer has a pent test greater than 2000 hours.

### Claim 28 (depends on 19)

The composition of claim 19, wherein the ethylene polymer has a HLMI from about 5 to about 15 grams per ten minutes.

### Claim 29 (depends on 19)

The composition of claim 19, wherein the ethylene polymer has a HLMI from 8 to 13 grams per ten minutes.

### Claim 30 (depends on 19)

The composition of claim 19, wherein the ethylene polymer has a shear ratio (HLMI/MI) greater than 500.

### Claim 31 (depends on 19)

The composition of claim 19, wherein the olefin is 1-butene, 1-pentene, 4-methyl-1-pentene, 1-hexene, or 1-octene.

### Claim 32

A composition comprising an ethylene polymer having a density from 0.945 to 0.955 grams per cubic centimeter, a shear ratio (HLMI/MI) greater than about 300, a high load melt index (HLMI) from about 2 to about 20 grams per ten minutes, and a pent test greater than about 500, wherein the ethylene polymer is an ethylene homopolymer or a copolymer of ethylene and an olefin having from 4 to about 16 carbon atoms per molecule.

### Claim 33 (depends on 32)

The composition of claim 32, wherein the ethylene polymer has a density from 0.947 to 0.953 grams per cubic centimeter.

### Claim 34 (depends on 32)

The composition of claim 32, wherein the ethylene polymer has a density from 0.948 to 0.951 grams per cubic centimeter.

### Claim 35 (depends on 32)

The composition of claim 32, wherein the ethylene polymer has a HLMI from about 5 to about 15 grams per ten minutes.

### Claim 36 (depends on 32)

The composition of claim 32, wherein the ethylene polymer has a HLMI from 8 to 13 grams per ten minutes.

### Claim 37 (depends on 32)

The composition of claim 32, wherein the ethylene polymer has a shear ratio (HLMI/MI) greater than 400.

### Claim 38 (depends on 32)

The composition of claim 32, wherein the ethylene polymer has a shear ratio (HLMI/MI) greater than 500.

### Claim 39 (depends on 32)

The composition of claim 32, wherein the ethylene polymer has a pent test greater than 1000 hours.

### Claim 40 (depends on 32)

The composition of claim 32, wherein the ethylene polymer has a pent test greater than 2000 hours.

### Claim 41 (depends on 32)

The composition of claim 32, wherein the olefin is 1-butene, 1-pentene, 4-methyl-1-pentene, 1-hexene, or 1-octene.

### Claim 42 (depends on 1)

A pipe comprising the ethylene polymer of claim 1.

### Claim 43 (depends on 19)

A pipe comprising the ethylene polymer of claim 19.

### Claim 44 (depends on 32)

A pipe comprising the ethylene polymer of claim 32.
