Anti-reflective formed article and method for preparation thereof, and mold for anti-reflective formed article
AssigneeNissha Printing Co., Ltd.
InventorsFujio Mori, Tenri Isoda
Life of this patent
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Abstract
An anti-reflection molding has a transparent substrate and an anti-reflection layer provided at least on a surface of the transparent substrate, an interface of a transparent window on which the anti-reflection layer is formed has an average surface roughness Ra of between 2.0 and 150 nm, and the molding has a curved surface having a radius of curvature of not less than 40 mm and protruding on a surface side, or a flat surface, in the transparent window.
Claims31
A method of manufacturing anti-reflection molding, comprising:
- placing a decorating sheet having at least a hard-coat layer formed on a substrate sheet to come a substrate sheet side thereof into contact with a cavity surface of a mold that is a curved surface having a radius of curvature of not less than 40 mm or a flat surface in an area corresponding to a transparent window;
- injecting transparent molten resin into the mold to obtain an integrated body of the decorating sheet and of a transparent substrate composed of the resin;
- subsequently peeling the substrate sheet from the integrated body to form a curved surface having a radius of curvature of not less than 40 mm and protruding on a surface side thereof or a flat surface that has an average surface roughness Ra of between 2.0 and 150 nm in the transparent window;
- and
- subsequently forming an anti-reflection layer on a surface side of the transparent substrate.
A method of manufacturing anti-reflection molding, comprising:
- placing a decorating sheet having at least a hard-coat layer formed on a substrate sheet to come a side having the hard-coat layer into contact with a cavity surface of a mold that is a curved surface having a radius of curvature of not less than 40 mm or a flat surface in an area corresponding to a transparent window;
- injecting transparent molten resin into the mold to obtain an integrated body of the decorating sheet and of a transparent substrate composed of the resin and to form a curved surface having a radius of curvature of not less than 40 mm and protruding on a surface side thereof in a shape of the transparent window or a flat surface that has an average surface roughness Ra of between 2.0 and 150 nm in the transparent window;
- and
- subsequently forming an anti-reflection layer on a surface side of the transparent substrate.
A mold for anti-reflection molding by which an anti-reflection molding is molded that has at least a hard-coat layer formed on a surface of a transparent substrate and that has a curved surface having a radius of curvature of not less than 40 mm and protruding on a surface side thereof in a transparent window or a flat surface with an average surface roughness Ra of between 2.0 and 150 nm in the transparent window,
- the mold for anti-reflection molding, having a cavity surface that is a curved surface having a radius of curvature of not less than 40 mm or a flat surface in an area corresponding to the transparent window.
A method of manufacturing anti-reflection member, comprising:
- setting a transfer member wherein at least two anti-reflection component layers having interfaces with uneven shapes between both the layers are formed on a substrate sheet, in a mold to come the substrate sheet into contact with a cavity surface;
- injecting transparent molten resin into the mold to obtain an integrated body of the transfer member and a transparent substrate composed of the resin;
- and
- subsequently peeling the substrate sheet from the integrated body.
An anti-reflection molding comprising:
- a transparent substrate, a transparent window and an anti-reflection layer arranged relative to one another such that said transparent window is positioned between said transparent substrate and said anti-reflection layer,
- wherein said anti-reflection layer is on a surface of said transparent window such that said surface defines an interface between said anti-reflection layer and said transparent window, with said interface having an average surface roughness Ra of between 2 nm and 150 nm, and said surface of said transparent window
- (i) being convex and having a radius of curvature of at least 40 mm, or
- (ii) being planar.
An anti-reflection transfer member comprising:
- a substrate sheet;
- and
- an anti-reflection layer on a surface of said substrate sheet, wherein
- (i) said anti-reflection layer is directly on said surface of said substrate sheet, with said surface of said substrate sheet having an average surface roughness Ra of between 2 nm and 150 nm, or
- (ii) a mold release layer is between said anti-reflection layer and said surface of said substrate sheet, with a surface of said mold release layer facing said anti-reflection layer having an average surface roughness Ra of between 2 nm and 150 nm.
An anti-reflection member comprising:
- a first anti-reflection component layer and a second anti-reflection component layer stacked on a transparent window of a transparent substrate,
- wherein an interface between said first and second anti-reflection component layers is uneven.
An anti-reflection molding comprising:
- a transparent substrate;
- a first anti-reflection component layer and a second anti-reflection component layer stacked on said transparent substrate, with an interface between said first and second anti-reflection component layers being uneven;
- a hard-coat layer on the stacked first and second anti-reflection component layers, with said hard-coat layer and the stacked first and second anti-reflection component layers defining a transparent window;
- and
- an anti-reflection layer on a surface of said transparent window such that said surface defines an interface between said anti-reflection layer and said transparent window,
- wherein said interface has an average surface roughness Ra of between 2 nm and 150 nm, and said surface of said transparent window
- (i) is convex and has a radius of curvature of at least 40 mm, or
- (ii) is planar.
An anti-reflection transfer member comprising:
- a substrate sheet;
- an anti-reflection layer on a surface of said substrate sheet, wherein
- (i) said anti-reflection layer is directly on said surface of said substrate sheet, with said surface of said substrate sheet having an average surface roughness Ra of between 2 nm and 150 nm, or
- (ii) a mold release layer is between said anti-reflection layer and said surface of said substrate sheet, with a surface of said mold release layer facing said anti-reflection layer having an average surface roughness Ra of between 2 nm and 150 nm;
- and
- a first anti-reflection component layer and a second anti-reflection component layer stacked on said anti-reflection layer, with an interface between said first and second anti-reflection component layers being uneven.
Dependencies are inferred from the claim text.