Conductive polyphenylene ether-polyamide composition, method of manufacture thereof, and article derived therefrom
AssigneeGeneral Electric Company
InventorsJozef Herman Peter Bastiaens, Gerardus Johannes Cornelis Doggen, Josephus Gerardus M. van Gisbergen
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Abstract
A conductive thermoplastic composition includes specific amounts of a polyphenylene ether copolymer, a polyamide, and an electrically conductive filler. The composition exhibits excellent high-temperature dimensional stability and impact strength, and it is particularly useful for molding automotive body panels that are subsequently electrostatically painted.
Claims22
A conductive thermoplastic composition consisting essentially of:
- about 20 to about 60 weight percent of a polyphenylene ether copolymer comprising about 75 to about 90 weight percent of 2,6-dimethyl-1,4-phenylene ether units and about 10 to about 25 weight percent of 2,3,6-trimethyl-1,4-phenylene ether units, based on the total weight of the polyphenylene ether copolymer;
- about 30 to about 65 weight percent of a polyamide, based on the total weight of the composition;
- about 1 to about 30 weight percent, based on the total weight of the composition, of an impact modifier selected from the group consisting of a styrene-(ethylene-butylene)-styrene triblock copolymer, a styrene-(ethylene-propylene) diblock copolymer, and a combination of a styrene-(ethylene-butylene)-styrene triblock copolymer and a styrene-(ethylene-propylene) diblock copolymer;
- and
- about 0.025 to about 40 weight percent of an electrically conductive filler, based on the total weight of the composition.
A conductive composition consisting essentially of:
- about 30 to about 45 weight percent of a polyphenylene ether copolymer comprising about 75 to about 90 weight percent of 2,6-dimethyl-1,4-phenylene ether units and about 10 to about 25 weight percent of 2,3,6-trimethyl-1,4-phenylene ether units, based on the total weight of the polyphenylene ether copolymer;
- about 30 to about 65 weight percent of a polyamide selected from the group consisting of poly(hexamethylene adipamide), poly(pentamethylene carboximide), and mixtures thereof, based on the total weight of the composition;
- about 5 to about 20 weight percent of an impact modifier consisting of a styrene-(ethylene-butylene)-styrene triblock copolymer and a styrene-(ethylene-propylene) diblock copolymer, based on the total weight of the composition;
- and
- about 0.5 to about 5 weight percent of an electrically conductive filler selected from the group comprising a conductive carbon black, vapor grown carbon fibers, and mixtures thereof, based on the total weight of the composition.
A conductive composition consisting essentially of:
- about 32 to about 38 weight percent of a polyphenylene ether copolymer comprising about 75 to about 90 weight percent of 2,6-dimethyl-1,4-phenylene ether units and about 10 to about 25 weight percent of 2,3,6-trimethyl-1,4-phenylene ether units, based on the total weight of the polyphenylene ether;
- about 35 to about 40 weight percent of poly(hexamethylene adipamide), based on the total weight of the composition;
- about 8 to about 12 weight percent of poly(pentamethylene carboximide), based on the total weight of the composition;
- about 5 to about 10 weight percent of a styrene-(ethylene-butadiene)-styrene triblock copolymer, based on the total weight of the composition;
- about 5 to about 10 weight percent of a styrene-(ethylene-propylene) diblock copolymer, based on the total weight of the composition;
- about 1.0 to about 2.5 weight percent of a conductive carbon black, based on the total weight of the composition.
A conductive thermoplastic composition consisting essentially of the reaction product of:
- about 20 to about 60 weight percent of a polyphenylene ether copolymer comprising about 75 to about 90 weight percent of 2,6-dimethyl-1,4-phenylene ether units and about 10 to about 25 weight percent of 2,3,6-trimethyl-1,4-phenylene ether units based on the total weight of the polphenylene ether copolymer;
- about 30 to about 65 weight percent of a polyamide, based on the total weight of the composition;
- about 0.1 to about 5 weight percent of a compatibilizing agent, based on the total weight of the composition;
- about 1 to about 30 weight percent, based on the total weight of the composition, of an impact modifier selected from the group consisting of a styrene-(ethylene-butylene)-styrene triblock copolymer, a styrene-(ethylene-propylene) diblock copolymer, and a combination of a styrene-(ethylene-butylene)-styrene triblock copolymer and a styrene-(ethylene-propylene) diblock copolymer;
- and
- about 0.025 to about 40 weight percent of an electrically conductive filler, based on the total weight of the composition.
A method for preparing a conductive thermoplastic composition, consisting essentially of:
- melt blending about 20 to about 60 weight percent of a polyphenylene ether copolymer comprising about 75 to about 90 weight percent of 2,6-dimethyl- 1,4-phenylene ether units and about 10 to about 25 weight percent of 2,3,6-trimethyl-1,4-phenylene ether units, based on the total weight of the polyphenylene ether copolymer,
- about 30 to about 65 weight percent of a polyamide, based on the total weight of the composition,
- about 5 to about 20 weight percent, based on the total weight of the composition, of an impact modifier selected from the group consisting of a styrene-(ethylene-butylene)-styrene triblock copolymer, a styrene-(ethylene-propylene) diblock copolymer, and a combination of a styrene-(ethylene-butylene)-styrene triblock copolymer and a styrene-(ethylene-propylene) diblock copolymer;
- about 0.025 to about 40 weight percent of an electrically conductive filler, based on the total weight of the composition,
- and a compatibilizing agent, based on the total weight of the composition.
A conductive thermoplastic composition consisting essentially of:
- about 20 to about 60 weight percent of a polyphenylene ether copolymer comprising about 75 to about 90 weight percent of 2,6-dimethyl-l,4-phenylene ether units and about 10 to about 25 weight percent of 2,3,6-trimethyl-1,4-phenylene ether units, based on the total weight of the polyphenylene ether;
- about 30 to about 65 weight percent of a polyamide, based on the total weight of the composition;
- about 1 about 30 weight percent of an impact modifier consisting of a styrene-(ethylene-butylene)-styrene triblock copolymer and a styrene-(ethylene-propylene) diblock copolymer, based on the total weight of the composition;
- about 0.025 to about 40 weight percent of an electrically conductive filler, based on the total weight of the composition;
- and
- a product of a reaction of polyphenylene ether, polyamide and a compatibilizing agent.
Dependencies are inferred from the claim text.