Process for producing titanium-containing silicon oxide catalyst
AssigneeSumitomo Chemical Company, Limited
InventorJun Yamamoto
Life of this patent
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Abstract
A process for producing a specific titanium-containing silicon oxide catalyst having a specific average pore diameter, a specific a pore diameter distribution and a specific pore volume per unit weight, which comprises the following first to second steps: first step: a step of obtaining a solid containing a catalyst component and a template by mixing and stirring a silica source, a titanium source and, as the template, the quaternary ammonium ion, wherein an amount of an alkali metal in the mixture prepared is within a range of the following expression (II) or (III), alkali metal/titanium≦3(mol/mol) (II) alkali metal/[NR1R2R3R4]+≦0.3(mol/mol) (III); and second step: a step of removing the template from the solid prepared in the first step.
Claims1
A process for producing a titanium-containing silicon oxide catalyst satisfying all of the following conditions (1) to (4):
- (1):
- an average pore diameter of 10 Å or more,
- (2):
- a pore diameter of 90% or more of the total pore volume of 5 to 200 Å,
- (3):
- a specific pore volume of 0.2 cm3/g or more, and
- (4):
- a quaternary ammonium ion represented by the following general formula (I) is used as a template and then the template is removed
- [NR1R2R3R4]+ (I),
- wherein, R1 represents a linear or branched hydrocarbon group having 10 to 36 carbon atoms, and R2 to R4 represent an alkyl group having 1 to 6 carbon atoms
- which comprises the steps of:
- obtaining a solid containing a catalyst component and a template by mixing and stirring a silica source, a titanium source and, as the template, the quaternary ammonium ion to prepare a solid, wherein an amount of an alkali metal in the mixture prepared is within a range of the following expression (II) or (III),
- alkali metal/titanium≦3(mol/mol) (II)
- alkali metal/[NR1R2R3R4]+≦0.3(mol/mol) (III);
- molding the solid;
- removing the template from the molded solid by solvent extraction;
- recycling the template contained in the extracted liquid and reusing it;
- and
- subjecting the molded solid after removing the template to silylation to obtain a silylated catalyst.
Dependencies are inferred from the claim text.